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IAC Assessment: WV0431
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IAC Assessment: WV0431
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IAC Center West Virginia University
Assessment Year 2011
Principal Product Cutting Tools
NAICS 332216 - Saw Blade and Handtool Manufacturing
SIC 3545 - Machine Tool Accessories
Sales $10,000,000-$50,000,000
# of Employees 250
Plant Area (Sq.Ft.) 74,000
Annual Production 1,820,000 Pieces
Production Hrs. Annual 8,712
Location (State) OH
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $804,089 10,378,939 kWh $0.08
Natural Gas $8,404 3,181 MMBtu $2.64
TOTAL ENERGY COSTS $812,493
RECOMMENDED SAVINGS* $193,483 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $152,401
#|Description Savings
Cost
Status Electricity Usage Natural Gas Administrative Changes Electricity Usage Natural Gas Administrative Changes
$ kWh $ MMBtu $ $
01: 2.7232 REPLACE EXISTING HVAC UNIT WITH HIGH EFFICIENCY MODEL Savings:
$135,254
Cost:
$682,000
$105,237 1,601,771 $30,017 5,028 - - $105,237
1,601,771
kWh
$30,017
5,028
MMBtu
-
-
$
02: 2.2515 USE OPTIMUM THICKNESS INSULATION Savings:
$29,707
Cost:
$75,000
- - $29,707 4,976 - - -
-
kWh
$29,707
4,976
MMBtu
-
-
$
03: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$7,355
Cost:
$11,500
- - $7,355 1,232 - - -
-
kWh
$7,355
1,232
MMBtu
-
-
$
04: 2.4157 ESTABLISH A PREDICTIVE MAINTENANCE PROGRAM Savings:
$7,105
Cost:
$1,850
$7,105 108,144 - - - - $7,105
108,144
kWh
-
-
MMBtu
-
-
$
05: 2.4151 DEVELOP A REPAIR/REPLACE POLICY Savings:
$6,207
Cost:
$1,076
$6,207 96,127 - - - - $6,207
96,127
kWh
-
-
MMBtu
-
-
$
06: 2.3191 USE DEMAND CONTROLLER OR LOAD SHEDDER Savings:
$4,020
Cost:
-
- - - - $4,020 - -
-
kWh
-
-
MMBtu
$4,020
-
$
07: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$2,808
Cost:
$408
$2,808 42,746 - - - - $2,808
42,746
kWh
-
-
MMBtu
-
-
$
08: 2.6231 UTILIZE CONTROLS TO OPERATE EQUIPMENT ONLY WHEN NEEDED Savings:
$1,027
Cost:
$1,560
- - $1,027 172 - - -
-
kWh
$1,027
172
MMBtu
-
-
$
TOTAL RECOMMENDED Savings:
$193,483
Cost:
$773,394
$121,357 1,848,788 $68,106 11,408 $4,020 - $121,357
1,848,788
kWh
$68,106
11,408
MMBtu
$4,020
-
$
TOTAL IMPLEMENTED Savings:
$152,401
Cost:
$686,894
$121,357 1,848,788 $31,044 5,200 - - $121,357
1,848,788
kWh
$31,044
5,200
MMBtu
-
-
$
Savings
Cost
$ kWh $ MMBtu $ $
Electricity Usage Natural Gas Administrative Changes Electricity Usage Natural Gas Administrative Changes