IAC Center West Virginia University
Assessment Year 2011
Principal Product Storm Doors
NAICS 332321 - Metal Window and Door Manufacturing
SIC 3442 - Metal Doors, Sash, And Trim
Sales $7,500,000
# of Employees 200
Plant Area (Sq.Ft.) 350,000
Annual Production 750,000 Pieces
Production Hrs. Annual 4,500
Location (State) VA
View Case Study
Source Yearly Cost Usage
Electricity Usage $202,367 3,359,044
Electricity Demand $77,296 9,674
Other Gas $29,584 1,652
TOTAL ENERGY COSTS $309,247
RECOMMENDED SAVINGS* $63,740 *Non-energy impacts
included in savings.
IMPLEMENTED SAVINGS* $54,182
#|Description Status Electricity Usage Electricity Demand Other Gas Personnel Changes Electricity Usage Electricity Demand Other Gas Personnel Changes
$ kWh $ kW/month $ MMBtu $ $
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$35,791
Cost:
$69,419
$26,443 438,885 $9,348 1,170 - - - - $26,443
438,885
kWh
$9,348
1,170
kW/month
-
-
MMBtu
-
-
$
02: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$7,832
Cost:
$363
$5,787 96,044 $2,045 256 - - - - $5,787
96,044
kWh
$2,045
256
kW/month
-
-
MMBtu
-
-
$
03: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$4,170
Cost:
$5,180
$3,107 51,575 $1,063 133 - - - - $3,107
51,575
kWh
$1,063
133
kW/month
-
-
MMBtu
-
-
$
04: 2.4224 UPGRADE CONTROLS ON COMPRESSORS Savings:
$3,937
Cost:
$18,000
$3,304 54,845 $633 79 - - - - $3,304
54,845
kWh
$633
79
kW/month
-
-
MMBtu
-
-
$
05: 2.4151 DEVELOP A REPAIR/REPLACE POLICY Savings:
$2,985
Cost:
$613
$2,522 41,856 $895 112 - - $(-432) - $2,522
41,856
kWh
$895
112
kW/month
-
-
MMBtu
$(-432)
-
$
06: 2.7143 USE MORE EFFICIENT LIGHT SOURCE Savings:
$2,934
Cost:
$5,194
$1,942 32,230 $992 124 - - - - $1,942
32,230
kWh
$992
124
kW/month
-
-
MMBtu
-
-
$
07: 2.4232 ELIMINATE OR REDUCE COMPRESSED AIR USED FOR COOLING, AGITATING LIQUIDS, MOVING PRODUCT, OR DRYING Savings:
$2,803
Cost:
$1,613
$2,068 34,324 $735 92 - - - - $2,068
34,324
kWh
$735
92
kW/month
-
-
MMBtu
-
-
$
08: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$1,837
Cost:
$1,119
$1,358 22,535 $479 60 - - - - $1,358
22,535
kWh
$479
60
kW/month
-
-
MMBtu
-
-
$
09: 2.7492 USE PROPER THICKNESS OF INSULATION ON BUILDING ENVELOPE Savings:
$1,451
Cost:
$4,200
- - - - $1,451 81 - - -
-
kWh
-
-
kW/month
$1,451
81
MMBtu
-
-
$
TOTAL RECOMMENDED Savings:
$63,740
Cost:
$105,701
$46,531 772,294 $16,190 2,026 $1,451 81 $(-432) - -
-
kWh
-
-
kW/month
-
-
MMBtu
-
-
$
TOTAL IMPLEMENTED Savings:
$54,182
Cost:
$78,321
$40,120 665,874 $14,494 1,814 - - $(-432) - -
-
kWh
-
-
kW/month
-
-
MMBtu
-
-
$
$ kWh $ kW/month $ MMBtu $ $
Electricity Usage Electricity Demand Other Gas Personnel Changes Electricity Usage Electricity Demand Other Gas Personnel Changes
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