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IAC Assessment: WV0441
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IAC Assessment: WV0441
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IAC Center West Virginia University
Assessment Year 2012
Principal Product Glass Ovenware and Bakeware
NAICS 332215 - Metal Kitchen Cookware, Utensil, Cutlery, and Flatware (except Precious) Manufacturing
SIC 3262 - Vitreous China Table & Kitchenware
Sales >$500,000,000
# of Employees 350
Plant Area (Sq.Ft.) 603,332
Annual Production 21,840,000 Pounds
Production Hrs. Annual 8,760
Location (State) PA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $3,750,349 59,504,922 kWh $0.06
Natural Gas $2,635,159 478,077 MMBtu $5.51
TOTAL ENERGY COSTS $6,385,508
RECOMMENDED SAVINGS* $578,009 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $254,637
#|Description Savings
Cost
Status Electricity Usage Natural Gas Personnel Changes Administrative Changes Electricity Usage Natural Gas Personnel Changes Administrative Changes
$ kWh $ MMBtu $ $ $ $
01: 2.2421 INSTALL WASTE HEAT BOILER TO PROVIDE DIRECT POWER Savings:
$200,857
Cost:
$610,000
$220,857 3,504,000 - - $(-20,000) - - - $220,857
3,504,000
kWh
-
-
MMBtu
$(-20,000)
-
$
-
-
$
02: 2.7231 USE RADIANT HEATER FOR SPOT HEATING Savings:
$78,225
Cost:
$74,340
- - $78,225 14,197 - - - - -
-
kWh
$78,225
14,197
MMBtu
-
-
$
-
-
$
03: 2.4224 UPGRADE CONTROLS ON COMPRESSORS Savings:
$73,647
Cost:
$33,378
$73,647 1,168,452 - - - - - - $73,647
1,168,452
kWh
-
-
MMBtu
-
-
$
-
-
$
04: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$64,675
Cost:
$91,200
$64,675 1,026,092 - - - - - - $64,675
1,026,092
kWh
-
-
MMBtu
-
-
$
-
-
$
05: 2.4157 ESTABLISH A PREDICTIVE MAINTENANCE PROGRAM Savings:
$49,557
Cost:
$11,000
$48,556 770,357 - - $1,001 - - - $48,556
770,357
kWh
-
-
MMBtu
$1,001
-
$
-
-
$
06: 2.4151 DEVELOP A REPAIR/REPLACE POLICY Savings:
$38,793
Cost:
$10,750
$43,353 687,819 - - $(-4,560) - - - $43,353
687,819
kWh
-
-
MMBtu
$(-4,560)
-
$
-
-
$
07: 2.2511 INSULATE BARE EQUIPMENT Savings:
$20,023
Cost:
$6,777
- - $20,023 3,634 - - - - -
-
kWh
$20,023
3,634
MMBtu
-
-
$
-
-
$
08: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$13,024
Cost:
$37,887
$13,024 206,638 - - - - - - $13,024
206,638
kWh
-
-
MMBtu
-
-
$
-
-
$
09: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$10,618
Cost:
$46,340
- - - - - - $10,618 - -
-
kWh
-
-
MMBtu
-
-
$
$10,618
-
$
10: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$10,022
Cost:
$9,275
$10,022 159,001 - - - - - - $10,022
159,001
kWh
-
-
MMBtu
-
-
$
-
-
$
11: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$7,115
Cost:
$3,000
$7,115 112,875 - - - - - - $7,115
112,875
kWh
-
-
MMBtu
-
-
$
-
-
$
12: 2.7241 INSTALL OUTSIDE AIR DAMPER / ECONOMIZER ON HVAC UNIT Savings:
$3,825
Cost:
$12,850
$3,825 60,685 - - - - - - $3,825
60,685
kWh
-
-
MMBtu
-
-
$
-
-
$
13: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$3,782
Cost:
-
$3,782 70,719 - - - - - - $3,782
70,719
kWh
-
-
MMBtu
-
-
$
-
-
$
14: 2.4312 IMPROVE LUBRICATION PRACTICES Savings:
$2,709
Cost:
$3,400
$2,709 42,983 - - - - - - $2,709
42,983
kWh
-
-
MMBtu
-
-
$
-
-
$
15: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$1,137
Cost:
$1,063
$1,137 18,040 - - - - - - $1,137
18,040
kWh
-
-
MMBtu
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$578,009
Cost:
$951,260
$492,702 7,827,661 $98,248 17,831 $(-23,559) - $10,618 - $492,702
7,827,661
kWh
$98,248
17,831
MMBtu
$(-23,559)
-
$
$10,618
-
$
TOTAL IMPLEMENTED Savings:
$254,637
Cost:
$194,553
$258,196 4,107,118 - - $(-3,559) - - - $258,196
4,107,118
kWh
-
-
MMBtu
$(-3,559)
-
$
-
-
$
Savings
Cost
$ kWh $ MMBtu $ $ $ $
Electricity Usage Natural Gas Personnel Changes Administrative Changes Electricity Usage Natural Gas Personnel Changes Administrative Changes