IAC logo
IAC Assessment: WV0453
Sponsored by:
DOE MESC
IAC logo
IAC Assessment: WV0453
Implementation Grant Funding Opportunity Open
IMPORTANT: The grant program operates on a rolling basis and applications may be submitted at any time, with quarterly reviews.
Learn More
Implementation Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
IAC Center West Virginia University
Assessment Year 2012
Principal Product commercial printing forms
NAICS 323111 - Commercial Printing (except Screen and Books)
SIC 2759 - Commercial Printing, Nec
Sales $10,000,000-$50,000,000
# of Employees 125
Plant Area (Sq.Ft.) 156,000
Annual Production 5,000,000 Pieces
Production Hrs. Annual 7,488
Location (State) OH
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $162,378 3,457,920 kWh $0.05
Electricity Demand $100,128 10,013 kW-months/year $10.00
Natural Gas $43,117 4,880 MMBtu $8.84
TOTAL ENERGY COSTS $305,623
RECOMMENDED SAVINGS* $37,777 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $13,108
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Personnel Changes Electricity Usage Electricity Demand Natural Gas Personnel Changes
$ kWh $ kW-months/year $ MMBtu $ $
01: 2.3131 RESCHEDULE PLANT OPERATIONS OR REDUCE LOAD TO AVOID PEAKS Savings:
$10,920
Cost:
-
- - $13,320 1,332 - - $(-2,400) - -
-
kWh
$13,320
1,332
kW-months/year
-
-
MMBtu
$(-2,400)
-
$
02: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$9,963
Cost:
$2,600
$7,713 164,240 $2,250 225 - - - - $7,713
164,240
kWh
$2,250
225
kW-months/year
-
-
MMBtu
-
-
$
03: 2.1221 REPLACE OBSOLETE BURNERS WITH MORE EFFICIENT ONES Savings:
$4,494
Cost:
$12,500
- - - - $4,494 509 - - -
-
kWh
-
-
kW-months/year
$4,494
509
MMBtu
-
-
$
04: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$4,045
Cost:
-
$2,995 63,787 $1,050 105 - - - - $2,995
63,787
kWh
$1,050
105
kW-months/year
-
-
MMBtu
-
-
$
05: 2.4151 DEVELOP A REPAIR/REPLACE POLICY Savings:
$2,222
Cost:
$938
$2,102 44,752 $720 72 - - $(-600) - $2,102
44,752
kWh
$720
72
kW-months/year
-
-
MMBtu
$(-600)
-
$
06: 2.7261 INSTALL TIMERS AND/OR THERMOSTATS Savings:
$1,960
Cost:
$2,450
- - - - $1,960 222 - - -
-
kWh
-
-
kW-months/year
$1,960
222
MMBtu
-
-
$
07: 2.4157 ESTABLISH A PREDICTIVE MAINTENANCE PROGRAM Savings:
$1,239
Cost:
$1,000
$2,102 44,752 $720 72 - - $(-1,583) - $2,102
44,752
kWh
$720
72
kW-months/year
-
-
MMBtu
$(-1,583)
-
$
08: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$981
Cost:
$1,400
$581 12,382 $400 40 - - - - $581
12,382
kWh
$400
40
kW-months/year
-
-
MMBtu
-
-
$
09: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$834
Cost:
$375
$644 13,723 $190 19 - - - - $644
13,723
kWh
$190
19
kW-months/year
-
-
MMBtu
-
-
$
10: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$753
Cost:
$25
$583 12,415 $170 17 - - - - $583
12,415
kWh
$170
17
kW-months/year
-
-
MMBtu
-
-
$
11: 2.1213 DIRECT WARMEST AIR TO COMBUSTION INTAKE Savings:
$251
Cost:
$800
$89 1,890 - - $162 18 - - $89
1,890
kWh
-
-
kW-months/year
$162
18
MMBtu
-
-
$
12: 2.4235 REMOVE OR CLOSE OFF UNNEEDED COMPRESSED AIR LINES Savings:
$115
Cost:
$100
$115 2,444 - - - - - - $115
2,444
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
TOTAL RECOMMENDED Savings:
$37,777
Cost:
$22,188
$16,924 360,385 $18,820 1,882 $6,616 749 $(-4,583) - $16,924
360,385
kWh
$18,820
1,882
kW-months/year
$6,616
749
MMBtu
$(-4,583)
-
$
TOTAL IMPLEMENTED Savings:
$13,108
Cost:
$1,475
$2,861 60,919 $14,230 1,423 - - $(-3,983) - $2,861
60,919
kWh
$14,230
1,423
kW-months/year
-
-
MMBtu
$(-3,983)
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $
Electricity Usage Electricity Demand Natural Gas Personnel Changes Electricity Usage Electricity Demand Natural Gas Personnel Changes