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IAC Assessment: WV0455
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IAC Assessment: WV0455
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IAC Center West Virginia University
Assessment Year 2012
Principal Product fabricated rubber
NAICS 326299 - All Other Rubber Product Manufacturing
SIC 3069 - Fabricated Rubber Products, Nec
Sales $10,000,000-$50,000,000
# of Employees 100
Plant Area (Sq.Ft.) 102,000
Annual Production 10,000,000 Pieces
Production Hrs. Annual 5,400
Location (State) OH
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $173,997 2,197,320 kWh $0.08
Electricity Demand $43,240 7,356 kW-months/year $5.88
Electricity Fees $70 - $ -
Natural Gas $65,257 7,718 MMBtu $8.46
TOTAL ENERGY COSTS $282,564
RECOMMENDED SAVINGS* $56,197 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $25,386
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Personnel Changes Electricity Usage Electricity Demand Natural Gas Personnel Changes
$ kWh $ kW-months/year $ MMBtu $ $
01: 2.7241 INSTALL OUTSIDE AIR DAMPER / ECONOMIZER ON HVAC UNIT Savings:
$15,670
Cost:
$16,140
$14,223 179,609 $1,447 246 - - - - $14,223
179,609
kWh
$1,447
246
kW-months/year
-
-
MMBtu
-
-
$
02: 2.7231 USE RADIANT HEATER FOR SPOT HEATING Savings:
$6,540
Cost:
$12,520
- - - - $6,540 774 - - -
-
kWh
-
-
kW-months/year
$6,540
774
MMBtu
-
-
$
03: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$6,439
Cost:
$5,745
$5,528 69,804 $911 155 - - - - $5,528
69,804
kWh
$911
155
kW-months/year
-
-
MMBtu
-
-
$
04: 2.2511 INSULATE BARE EQUIPMENT Savings:
$6,023
Cost:
$2,440
$5,025 63,454 $829 141 $169 20 - - $5,025
63,454
kWh
$829
141
kW-months/year
$169
20
MMBtu
-
-
$
05: 2.4224 UPGRADE CONTROLS ON COMPRESSORS Savings:
$3,160
Cost:
$5,680
$2,037 25,718 $1,123 191 - - - - $2,037
25,718
kWh
$1,123
191
kW-months/year
-
-
MMBtu
-
-
$
06: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$2,600
Cost:
$3,294
$2,230 28,163 $370 63 - - - - $2,230
28,163
kWh
$370
63
kW-months/year
-
-
MMBtu
-
-
$
07: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$2,374
Cost:
$4,330
- - - - $2,374 281 - - -
-
kWh
-
-
kW-months/year
$2,374
281
MMBtu
-
-
$
08: 2.1221 REPLACE OBSOLETE BURNERS WITH MORE EFFICIENT ONES Savings:
$1,918
Cost:
$4,850
- - - - $1,918 227 - - -
-
kWh
-
-
kW-months/year
$1,918
227
MMBtu
-
-
$
09: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$1,863
Cost:
$1,706
$1,598 20,182 $265 45 - - - - $1,598
20,182
kWh
$265
45
kW-months/year
-
-
MMBtu
-
-
$
10: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$1,663
Cost:
$2,117
$1,428 18,030 $235 40 - - - - $1,428
18,030
kWh
$235
40
kW-months/year
-
-
MMBtu
-
-
$
11: 2.4157 ESTABLISH A PREDICTIVE MAINTENANCE PROGRAM Savings:
$1,644
Cost:
$1,000
$2,658 33,569 $441 75 - - $(-1,455) - $2,658
33,569
kWh
$441
75
kW-months/year
-
-
MMBtu
$(-1,455)
-
$
12: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$1,418
Cost:
$1,000
$1,217 15,367 $201 34 - - - - $1,217
15,367
kWh
$201
34
kW-months/year
-
-
MMBtu
-
-
$
13: 2.4151 DEVELOP A REPAIR/REPLACE POLICY Savings:
$1,157
Cost:
$841
$1,715 21,658 $282 48 - - $(-840) - $1,715
21,658
kWh
$282
48
kW-months/year
-
-
MMBtu
$(-840)
-
$
14: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$1,149
Cost:
$4,320
- - - - $1,149 136 - - -
-
kWh
-
-
kW-months/year
$1,149
136
MMBtu
-
-
$
15: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$845
Cost:
$70
$757 9,558 $88 15 - - - - $757
9,558
kWh
$88
15
kW-months/year
-
-
MMBtu
-
-
$
16: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$712
Cost:
$620
$612 7,722 $100 17 - - - - $612
7,722
kWh
$100
17
kW-months/year
-
-
MMBtu
-
-
$
17: 2.7134 USE PHOTOCELL CONTROLS Savings:
$645
Cost:
$620
$412 5,204 $233 40 - - - - $412
5,204
kWh
$233
40
kW-months/year
-
-
MMBtu
-
-
$
18: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$377
Cost:
$500
- - - - $482 57 $(-105) - -
-
kWh
-
-
kW-months/year
$482
57
MMBtu
$(-105)
-
$
TOTAL RECOMMENDED Savings:
$56,197
Cost:
$67,793
$39,440 498,038 $6,525 1,110 $12,632 1,495 $(-2,400) - $39,440
498,038
kWh
$6,525
1,110
kW-months/year
$12,632
1,495
MMBtu
$(-2,400)
-
$
TOTAL IMPLEMENTED Savings:
$25,386
Cost:
$19,953
$23,180 292,711 $3,955 673 $651 77 $(-2,400) - $23,180
292,711
kWh
$3,955
673
kW-months/year
$651
77
MMBtu
$(-2,400)
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $
Electricity Usage Electricity Demand Natural Gas Personnel Changes Electricity Usage Electricity Demand Natural Gas Personnel Changes