Implementation Grant Funding Opportunity Open
IMPORTANT: The grant program operates on a rolling basis and applications may be submitted at any time, with quarterly reviews.
Learn More
Implementation Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
| IAC Center | West Virginia University |
|---|---|
| Assessment Year | 2012 |
| Principal Product | Pickled Flat Rolled Steel |
| NAICS | 332813 - Electroplating, Plating, Polishing, Anodizing, and Coloring |
| SIC | 3471 - Plating And Polishing |
| Sales | $10,000,000-$50,000,000 |
| # of Employees | 30 |
| Plant Area (Sq.Ft.) | 65,000 |
| Annual Production | 300,000 Tons |
| Production Hrs. Annual | 6,624 |
| Location (State) | OH |
| Source | Yearly Cost | Usage | Unit | Unit Cost |
|---|---|---|---|---|
| Electricity Usage | $218,012 | 2,522,400 | kWh | $0.09 |
| Electricity Demand | $33,468 | 4,870 | kW-months/year | $6.87 |
| Natural Gas | $298,795 | 49,279 | MMBtu | $6.06 |
| TOTAL ENERGY COSTS | $550,275 | |||
| RECOMMENDED SAVINGS* | $46,367 | *Non-energy impacts included in savings. See recommendations below |
||
| IMPLEMENTED SAVINGS* | $21,526 | |||
| #|Description |
Savings Cost |
Status | Electricity Usage | Electricity Demand | Natural Gas | Personnel Changes | Electricity Usage | Electricity Demand | Natural Gas | Personnel Changes | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| $ | kWh | $ | kW-months/year | $ | MMBtu | $ | $ | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 01: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM |
Savings: $14,854 Cost: $6,400 |
$12,985 | 150,238 | $1,869 | 272 | - | - | - | - |
$12,985 150,238 kWh |
$1,869 272 kW-months/year |
- - MMBtu |
- - $ |
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| 02: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS |
Savings: $11,986 Cost: $22,500 |
$10,475 | 121,193 | $1,511 | 220 | - | - | - | - |
$10,475 121,193 kWh |
$1,511 220 kW-months/year |
- - MMBtu |
- - $ |
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| 03: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO |
Savings: $4,482 Cost: $500 |
- | - | - | - | $4,557 | 752 | $(-75) | - |
- - kWh |
- - kW-months/year |
$4,557 752 MMBtu |
$(-75) - $ |
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| 04: 2.1243 USE HEAT FROM BOILER BLOWDOWN TO PREHEAT BOILER FEED WATER |
Savings: $4,000 Cost: $12,251 |
- | - | - | - | $4,000 | 660 | - | - |
- - kWh |
- - kW-months/year |
$4,000 660 MMBtu |
- - $ |
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| 05: 2.2511 INSULATE BARE EQUIPMENT |
Savings: $2,539 Cost: $5,407 |
- | - | - | - | $2,539 | 419 | - | - |
- - kWh |
- - kW-months/year |
$2,539 419 MMBtu |
- - $ |
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| 06: 2.4151 DEVELOP A REPAIR/REPLACE POLICY |
Savings: $2,244 Cost: $775 |
$2,221 | 25,696 | $323 | 47 | - | - | $(-300) | - |
$2,221 25,696 kWh |
$323 47 kW-months/year |
- - MMBtu |
$(-300) - $ |
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| 07: 2.4157 ESTABLISH A PREDICTIVE MAINTENANCE PROGRAM |
Savings: $2,189 Cost: $1,000 |
$3,109 | 35,975 | $447 | 65 | - | - | $(-1,367) | - |
$3,109 35,975 kWh |
$447 65 kW-months/year |
- - MMBtu |
$(-1,367) - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 08: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS |
Savings: $1,415 Cost: $2,620 |
$1,120 | 12,956 | $295 | 43 | - | - | - | - |
$1,120 12,956 kWh |
$295 43 kW-months/year |
- - MMBtu |
- - $ |
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| 09: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT |
Savings: $1,194 Cost: $150 |
- | - | - | - | $1,194 | 197 | - | - |
- - kWh |
- - kW-months/year |
$1,194 197 MMBtu |
- - $ |
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| 10: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT |
Savings: $1,022 Cost: $950 |
$(-135) | (-1,558) | $(-33) | (-5) | $1,190 | 196 | - | - |
$(-135) (-1,558) kWh |
$(-33) (-5) kW-months/year |
$1,190 196 MMBtu |
- - $ |
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| 11: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED |
Savings: $330 Cost: $50 |
$289 | 3,343 | $41 | 6 | - | - | - | - |
$289 3,343 kWh |
$41 6 kW-months/year |
- - MMBtu |
- - $ |
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| 12: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS |
Savings: $112 Cost: $305 |
$98 | 1,139 | $14 | 2 | - | - | - | - |
$98 1,139 kWh |
$14 2 kW-months/year |
- - MMBtu |
- - $ |
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| TOTAL RECOMMENDED |
Savings: $46,367 Cost: $52,908 |
$30,162 | 348,982 | $4,467 | 650 | $13,480 | 2,224 | $(-1,742) | - | $30,162 348,982 kWh |
$4,467 650 kW-months/year |
$13,480 2,224 MMBtu |
$(-1,742) - $ |
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| TOTAL IMPLEMENTED |
Savings: $21,526 Cost: $29,457 |
$13,873 | 160,511 | $1,999 | 291 | $7,096 | 1,171 | $(-1,442) | - | $13,873 160,511 kWh |
$1,999 291 kW-months/year |
$7,096 1,171 MMBtu |
$(-1,442) - $ |
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|
Savings Cost |
$ | kWh | $ | kW-months/year | $ | MMBtu | $ | $ | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| Electricity Usage | Electricity Demand | Natural Gas | Personnel Changes | Electricity Usage | Electricity Demand | Natural Gas | Personnel Changes | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||