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IAC Assessment: WV0459
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IAC Assessment: WV0459
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IAC Center West Virginia University
Assessment Year 2012
Principal Product vinyl siding
NAICS 326199 - All Other Plastics Product Manufacturing
SIC 3089 - Plastics Products, Nec
Sales $10,000,000-$50,000,000
# of Employees 200
Plant Area (Sq.Ft.) 300,000
Annual Production 50,000 Tons
Production Hrs. Annual 8,400
Location (State) MD
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $992,074 28,066,612 kWh $0.04
TOTAL ENERGY COSTS $992,074
RECOMMENDED SAVINGS* $141,654 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $36,993
#|Description Savings
Cost
Status Electricity Usage Personnel Changes Ancillary Material Cost Electricity Usage Personnel Changes Ancillary Material Cost
$ kWh $ $ $ $
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$36,973
Cost:
$50,244
$36,973 1,045,899 - - - - $36,973
1,045,899
kWh
-
-
$
-
-
$
02: 2.4224 UPGRADE CONTROLS ON COMPRESSORS Savings:
$35,104
Cost:
$17,900
$35,104 993,042 - - - - $35,104
993,042
kWh
-
-
$
-
-
$
03: 2.7231 USE RADIANT HEATER FOR SPOT HEATING Savings:
$15,798
Cost:
$23,822
$15,798 447,528 - - - - $15,798
447,528
kWh
-
-
$
-
-
$
04: 2.2511 INSULATE BARE EQUIPMENT Savings:
$12,749
Cost:
$12,121
$12,749 360,640 - - - - $12,749
360,640
kWh
-
-
$
-
-
$
05: 2.4157 ESTABLISH A PREDICTIVE MAINTENANCE PROGRAM Savings:
$10,943
Cost:
$1,000
$12,128 343,084 $(-1,185) - - - $12,128
343,084
kWh
$(-1,185)
-
$
-
-
$
06: 2.4151 DEVELOP A REPAIR/REPLACE POLICY Savings:
$10,718
Cost:
$2,889
$12,068 341,377 $(-1,350) - - - $12,068
341,377
kWh
$(-1,350)
-
$
-
-
$
07: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$5,273
Cost:
$90
$5,273 149,176 - - - - $5,273
149,176
kWh
-
-
$
-
-
$
08: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$4,895
Cost:
-
$4,895 138,484 - - - - $4,895
138,484
kWh
-
-
$
-
-
$
09: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$3,834
Cost:
$701
$3,834 108,471 - - - - $3,834
108,471
kWh
-
-
$
-
-
$
10: 3.6124 BURN WASTE OIL FOR HEAT Savings:
$1,968
Cost:
$4,000
$3,024 85,556 - - $(-1,056) - $3,024
85,556
kWh
-
-
$
$(-1,056)
-
$
11: 2.2625 CHILL WATER TO THE HIGHEST TEMPERATURE POSSIBLE Savings:
$1,330
Cost:
$90
$1,330 37,632 - - - - $1,330
37,632
kWh
-
-
$
-
-
$
12: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,301
Cost:
$6,566
$1,301 36,792 - - - - $1,301
36,792
kWh
-
-
$
-
-
$
13: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$768
Cost:
$1,188
$768 21,735 - - - - $768
21,735
kWh
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$141,654
Cost:
$120,611
$145,245 4,109,416 $(-2,535) - $(-1,056) - $145,245
4,109,416
kWh
$(-2,535)
-
$
$(-1,056)
-
$
TOTAL IMPLEMENTED Savings:
$36,993
Cost:
$4,770
$39,528 1,118,224 $(-2,535) - - - $39,528
1,118,224
kWh
$(-2,535)
-
$
-
-
$
Savings
Cost
$ kWh $ $ $ $
Electricity Usage Personnel Changes Ancillary Material Cost Electricity Usage Personnel Changes Ancillary Material Cost