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IAC Assessment: WV0460
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IAC Assessment: WV0460
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IAC Center West Virginia University
Assessment Year 2013
Principal Product polyethylene pipes
NAICS 326122 - Plastics Pipe and Pipe Fitting Manufacturing
SIC 3089 - Plastics Products, Nec
Sales $10,000,000-$50,000,000
# of Employees 130
Plant Area (Sq.Ft.) 82,840
Annual Production 40,000,000 Pounds
Production Hrs. Annual 8,760
Location (State) WV
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $603,950 14,465,075 kWh $0.04
Electricity Demand $327,515 24,652 kW-months/year $13.29
Electricity Fees $4,595 - $ -
Natural Gas $33,173 3,476 MMBtu $9.54
TOTAL ENERGY COSTS $969,233
RECOMMENDED SAVINGS* $61,227 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $43,330
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Personnel Changes Electricity Usage Electricity Demand Natural Gas Personnel Changes
$ kWh $ kW-months/year $ MMBtu $ $
01: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$17,183
Cost:
-
$11,951 285,916 $5,232 406 - - - - $11,951
285,916
kWh
$5,232
406
kW-months/year
-
-
MMBtu
-
-
$
02: 2.4156 ESTABLISH A PREVENTATIVE MAINTENANCE PROGRAM Savings:
$14,224
Cost:
$1,000
$9,971 238,548 $4,346 327 - - $(-93) - $9,971
238,548
kWh
$4,346
327
kW-months/year
-
-
MMBtu
$(-93)
-
$
03: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$7,833
Cost:
$27,115
$5,454 130,489 $2,379 179 - - - - $5,454
130,489
kWh
$2,379
179
kW-months/year
-
-
MMBtu
-
-
$
04: 2.4151 DEVELOP A REPAIR/REPLACE POLICY Savings:
$7,221
Cost:
$553
$5,107 122,173 $2,219 167 - - $(-105) - $5,107
122,173
kWh
$2,219
167
kW-months/year
-
-
MMBtu
$(-105)
-
$
05: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$6,230
Cost:
$2,734
- - - - $6,230 653 - - -
-
kWh
-
-
kW-months/year
$6,230
653
MMBtu
-
-
$
06: 2.7261 INSTALL TIMERS AND/OR THERMOSTATS Savings:
$2,480
Cost:
$2,088
- - - - $2,480 260 - - -
-
kWh
-
-
kW-months/year
$2,480
260
MMBtu
-
-
$
07: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$2,232
Cost:
$18
$1,554 37,186 $678 51 - - - - $1,554
37,186
kWh
$678
51
kW-months/year
-
-
MMBtu
-
-
$
08: 2.4222 INSTALL ADEQUATE DRYERS ON AIR LINES TO ELIMINATE BLOWDOWN Savings:
$1,354
Cost:
$6,500
$942 22,539 $412 31 - - - - $942
22,539
kWh
$412
31
kW-months/year
-
-
MMBtu
-
-
$
09: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$936
Cost:
$10,030
$497 11,900 $439 33 - - - - $497
11,900
kWh
$439
33
kW-months/year
-
-
MMBtu
-
-
$
10: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$797
Cost:
$1,725
$305 7,287 $492 37 - - - - $305
7,287
kWh
$492
37
kW-months/year
-
-
MMBtu
-
-
$
11: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$737
Cost:
$829
$511 12,229 $226 17 - - - - $511
12,229
kWh
$226
17
kW-months/year
-
-
MMBtu
-
-
$
TOTAL RECOMMENDED Savings:
$61,227
Cost:
$52,592
$36,292 868,267 $16,423 1,248 $8,710 913 $(-198) - $36,292
868,267
kWh
$16,423
1,248
kW-months/year
$8,710
913
MMBtu
$(-198)
-
$
TOTAL IMPLEMENTED Savings:
$43,330
Cost:
$14,155
$29,896 715,239 $13,632 1,038 - - $(-198) - $29,896
715,239
kWh
$13,632
1,038
kW-months/year
-
-
MMBtu
$(-198)
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $
Electricity Usage Electricity Demand Natural Gas Personnel Changes Electricity Usage Electricity Demand Natural Gas Personnel Changes