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IAC Assessment: WV0462
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IAC Assessment: WV0462
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IAC Center West Virginia University
Assessment Year 2013
Principal Product Refined Cane Sugar
NAICS 311314 - Cane Sugar Manufacturing
SIC 2062 - Cane Sugar Refining
Sales >$500,000,000
# of Employees 442
Plant Area (Sq.Ft.) 1,000,000
Annual Production 2,147,483,647 Pounds
Production Hrs. Annual 8,760
Location (State) MD
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $422,742 7,713,100 kWh $0.05
Electricity Demand $72,098 29,916 kW-months/year $2.41
Natural Gas $11,586,203 2,037,824 MMBtu $5.69
TOTAL ENERGY COSTS $12,081,043
RECOMMENDED SAVINGS* $777,140 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $169,250
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Personnel Changes Electricity Usage Electricity Demand Natural Gas Personnel Changes
$ kWh $ kW-months/year $ MMBtu $ $
01: 2.2449 RECOVER HEAT FROM EXHAUSTED STEAM, HOT AIR OR HOT WATER Savings:
$298,848
Cost:
$180,000
$(-41,493) (-757,035) $(-2,499) (-1,037) $342,840 60,253 - - $(-41,493)
(-757,035)
kWh
$(-2,499)
(-1,037)
kW-months/year
$342,840
60,253
MMBtu
-
-
$
02: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$167,190
Cost:
$95,000
$167,190 3,050,363 - - - - - - $167,190
3,050,363
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
03: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$75,533
Cost:
$77,000
$75,533 1,378,094 - - - - - - $75,533
1,378,094
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
04: 2.4224 UPGRADE CONTROLS ON COMPRESSORS Savings:
$65,843
Cost:
$50,000
$61,920 1,129,721 $3,923 1,628 - - - - $61,920
1,129,721
kWh
$3,923
1,628
kW-months/year
-
-
MMBtu
-
-
$
05: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$57,184
Cost:
-
$53,935 984,041 $3,249 1,348 - - - - $53,935
984,041
kWh
$3,249
1,348
kW-months/year
-
-
MMBtu
-
-
$
06: 2.2113 REPAIR OR REPLACE STEAM TRAPS Savings:
$42,971
Cost:
$6,850
- - - - $43,346 7,618 $(-375) - -
-
kWh
-
-
kW-months/year
$43,346
7,618
MMBtu
$(-375)
-
$
07: 2.2136 INSTALL / REPAIR INSULATION ON STEAM LINES Savings:
$25,992
Cost:
$29,385
- - - - $25,992 4,568 - - -
-
kWh
-
-
kW-months/year
$25,992
4,568
MMBtu
-
-
$
08: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$14,934
Cost:
$15,779
$14,086 256,998 $848 352 - - - - $14,086
256,998
kWh
$848
352
kW-months/year
-
-
MMBtu
-
-
$
09: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$13,970
Cost:
$1,530
$13,177 240,421 $793 329 - - - - $13,177
240,421
kWh
$793
329
kW-months/year
-
-
MMBtu
-
-
$
10: 2.4151 DEVELOP A REPAIR/REPLACE POLICY Savings:
$7,809
Cost:
$8,200
$7,932 144,725 $477 198 - - $(-600) - $7,932
144,725
kWh
$477
198
kW-months/year
-
-
MMBtu
$(-600)
-
$
11: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$6,390
Cost:
$7,119
$6,026 109,937 $364 151 - - - - $6,026
109,937
kWh
$364
151
kW-months/year
-
-
MMBtu
-
-
$
12: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$476
Cost:
$604
$476 8,685 - - - - - - $476
8,685
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
TOTAL RECOMMENDED Savings:
$777,140
Cost:
$471,467
$358,782 6,545,950 $7,155 2,969 $412,178 72,439 $(-975) - $358,782
6,545,950
kWh
$7,155
2,969
kW-months/year
$412,178
72,439
MMBtu
$(-975)
-
$
TOTAL IMPLEMENTED Savings:
$169,250
Cost:
$68,863
$95,156 1,736,122 $5,731 2,378 $69,338 12,186 $(-975) - $95,156
1,736,122
kWh
$5,731
2,378
kW-months/year
$69,338
12,186
MMBtu
$(-975)
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $
Electricity Usage Electricity Demand Natural Gas Personnel Changes Electricity Usage Electricity Demand Natural Gas Personnel Changes