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IAC Assessment: WV0463
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IAC Assessment: WV0463
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IAC Center West Virginia University
Assessment Year 2013
Principal Product ceramic fiber
NAICS 333414 - Heating Equipment (except Warm Air Furnaces) Manufacturing
SIC 3433 - Heating Equipment, Except Electric
Sales $5,000,000-$10,000,000
# of Employees 39
Plant Area (Sq.Ft.) 116,000
Annual Production 500,000 Pounds
Production Hrs. Annual 2,760
Location (State) OH
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $155,646 1,637,600 kWh $0.10
Natural Gas $75,616 11,160 MMBtu $6.78
TOTAL ENERGY COSTS $231,262
RECOMMENDED SAVINGS* $34,196 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $25,156
#|Description Savings
Cost
Status Electricity Usage Natural Gas Personnel Changes Electricity Usage Natural Gas Personnel Changes
$ kWh $ MMBtu $ $
01: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$12,159
Cost:
$16,082
$12,159 127,927 - - - - $12,159
127,927
kWh
-
-
MMBtu
-
-
$
02: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$8,997
Cost:
$14,290
$8,997 94,655 - - - - $8,997
94,655
kWh
-
-
MMBtu
-
-
$
03: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$3,058
Cost:
$2,164
- - $3,058 451 - - -
-
kWh
$3,058
451
MMBtu
-
-
$
04: 2.4157 ESTABLISH A PREDICTIVE MAINTENANCE PROGRAM Savings:
$2,352
Cost:
$1,000
$3,437 36,158 - - $(-1,085) - $3,437
36,158
kWh
-
-
MMBtu
$(-1,085)
-
$
05: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$1,730
Cost:
$818
$1,730 18,205 - - - - $1,730
18,205
kWh
-
-
MMBtu
-
-
$
06: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,349
Cost:
$2,378
$1,349 14,197 - - - - $1,349
14,197
kWh
-
-
MMBtu
-
-
$
07: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$1,250
Cost:
-
$1,250 13,149 - - - - $1,250
13,149
kWh
-
-
MMBtu
-
-
$
08: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,099
Cost:
$5,677
$1,099 11,563 - - - - $1,099
11,563
kWh
-
-
MMBtu
-
-
$
09: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$933
Cost:
$214
$933 9,821 - - - - $933
9,821
kWh
-
-
MMBtu
-
-
$
10: 2.4312 IMPROVE LUBRICATION PRACTICES Savings:
$560
Cost:
$500
$560 5,888 - - - - $560
5,888
kWh
-
-
MMBtu
-
-
$
11: 2.4235 REMOVE OR CLOSE OFF UNNEEDED COMPRESSED AIR LINES Savings:
$534
Cost:
$61
$534 5,613 - - - - $534
5,613
kWh
-
-
MMBtu
-
-
$
12: 2.4151 DEVELOP A REPAIR/REPLACE POLICY Savings:
$116
Cost:
$164
$181 1,903 - - $(-65) - $181
1,903
kWh
-
-
MMBtu
$(-65)
-
$
13: 2.7122 DISCONNECT BALLASTS Savings:
$59
Cost:
$77
$59 618 - - - - $59
618
kWh
-
-
MMBtu
-
-
$
TOTAL RECOMMENDED Savings:
$34,196
Cost:
$43,425
$32,288 339,697 $3,058 451 $(-1,150) - $32,288
339,697
kWh
$3,058
451
MMBtu
$(-1,150)
-
$
TOTAL IMPLEMENTED Savings:
$25,156
Cost:
$39,218
$25,156 264,669 - - - - $25,156
264,669
kWh
-
-
MMBtu
-
-
$
Savings
Cost
$ kWh $ MMBtu $ $
Electricity Usage Natural Gas Personnel Changes Electricity Usage Natural Gas Personnel Changes