IAC logo
IAC Assessment: WV0465
Sponsored by:
DOE MESC
IAC logo
IAC Assessment: WV0465
Implementation Grant Funding Opportunity Open
IMPORTANT: The grant program operates on a rolling basis and applications may be submitted at any time, with quarterly reviews.
Learn More
Implementation Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
IAC Center West Virginia University
Assessment Year 2013
Principal Product plastic electrical outlet boxes
NAICS 326199 - All Other Plastics Product Manufacturing
SIC 3089 - Plastics Products, Nec
Sales $100,000,000-$500,000,000
# of Employees 350
Plant Area (Sq.Ft.) 210,000
Annual Production 34,000,000 Pieces
Production Hrs. Annual 7,200
Location (State) OH
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $110,174 2,890,283 kWh $0.04
Electricity Demand $118,154 5,847 kW-months/year $20.21
Natural Gas $43,169 5,223 MMBtu $8.27
TOTAL ENERGY COSTS $271,497
RECOMMENDED SAVINGS* $83,114 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $76,076
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Personnel Changes Administrative Changes Electricity Usage Electricity Demand Natural Gas Personnel Changes Administrative Changes
$ kWh $ kW-months/year $ MMBtu $ $ $ $
01: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$36,796
Cost:
$52,900
$19,537 512,512 $17,259 854 - - - - - - $19,537
512,512
kWh
$17,259
854
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
02: 2.4226 USE / PURCHASE OPTIMUM SIZED COMPRESSOR Savings:
$22,591
Cost:
$44,160
$1,378 36,142 $1,213 60 - - - - $20,000 - $1,378
36,142
kWh
$1,213
60
kW-months/year
-
-
MMBtu
-
-
$
$20,000
-
$
03: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$9,229
Cost:
$16,800
$4,904 128,636 $4,325 214 - - - - - - $4,904
128,636
kWh
$4,325
214
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
04: 2.2449 RECOVER HEAT FROM EXHAUSTED STEAM, HOT AIR OR HOT WATER Savings:
$5,400
Cost:
$6,350
$540 14,163 $485 24 $4,375 529 - - - - $540
14,163
kWh
$485
24
kW-months/year
$4,375
529
MMBtu
-
-
$
-
-
$
05: 2.4157 ESTABLISH A PREDICTIVE MAINTENANCE PROGRAM Savings:
$4,786
Cost:
$1,000
$3,223 84,547 $2,850 141 - - $(-1,287) - - - $3,223
84,547
kWh
$2,850
141
kW-months/year
-
-
MMBtu
$(-1,287)
-
$
-
-
$
06: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$1,638
Cost:
$1,083
$870 22,815 $768 38 - - - - - - $870
22,815
kWh
$768
38
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
07: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,174
Cost:
$3,762
$507 13,292 $667 33 - - - - - - $507
13,292
kWh
$667
33
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
08: 2.2511 INSULATE BARE EQUIPMENT Savings:
$1,171
Cost:
$816
$625 16,408 $546 27 - - - - - - $625
16,408
kWh
$546
27
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
09: 2.4151 DEVELOP A REPAIR/REPLACE POLICY Savings:
$174
Cost:
$415
$153 4,026 $141 7 - - $(-120) - - - $153
4,026
kWh
$141
7
kW-months/year
-
-
MMBtu
$(-120)
-
$
-
-
$
10: 2.4235 REMOVE OR CLOSE OFF UNNEEDED COMPRESSED AIR LINES Savings:
$155
Cost:
$90
$155 4,068 - - - - - - - - $155
4,068
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$83,114
Cost:
$127,376
$31,892 836,609 $28,254 1,398 $4,375 529 $(-1,407) - $20,000 - $31,892
836,609
kWh
$28,254
1,398
kW-months/year
$4,375
529
MMBtu
$(-1,407)
-
$
$20,000
-
$
TOTAL IMPLEMENTED Savings:
$76,076
Cost:
$119,943
$30,482 799,631 $27,001 1,336 - - $(-1,407) - $20,000 - $30,482
799,631
kWh
$27,001
1,336
kW-months/year
-
-
MMBtu
$(-1,407)
-
$
$20,000
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
Electricity Usage Electricity Demand Natural Gas Personnel Changes Administrative Changes Electricity Usage Electricity Demand Natural Gas Personnel Changes Administrative Changes