Implementation Grant Funding Opportunity Open
IMPORTANT: The grant program operates on a rolling basis and applications may be submitted at any time, with quarterly reviews.
Learn More
Implementation Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
| IAC Center | West Virginia University |
|---|---|
| Assessment Year | 2013 |
| Principal Product | leak proof vessels |
| NAICS | 331110 - Iron and Steel Mills and Ferroalloy Manufacturing |
| SIC | 3444 - Sheet Metalwork |
| Sales | $10,000,000-$50,000,000 |
| # of Employees | 133 |
| Plant Area (Sq.Ft.) | 200,000 |
| Annual Production | 750,000 Tons |
| Production Hrs. Annual | 6,240 |
| Location (State) | OH |
| Source | Yearly Cost | Usage | Unit | Unit Cost |
|---|---|---|---|---|
| Electricity Usage | $476,682 | 7,249,285 | kWh | $0.07 |
| Electricity Demand | $66,721 | 19,097 | kW-months/year | $3.49 |
| Electricity Fees | $46,200 | - | $ | - |
| Natural Gas | $200,415 | 41,289 | MMBtu | $4.85 |
| TOTAL ENERGY COSTS | $790,018 | |||
| RECOMMENDED SAVINGS* | $65,041 | *Non-energy impacts included in savings. See recommendations below |
||
| IMPLEMENTED SAVINGS* | $51,768 | |||
| #|Description |
Savings Cost |
Status | Electricity Usage | Electricity Demand | Natural Gas | Personnel Changes | Electricity Usage | Electricity Demand | Natural Gas | Personnel Changes | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| $ | kWh | $ | kW-months/year | $ | MMBtu | $ | $ | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 01: 2.4322 USE OR REPLACE WITH ENERGY EFFICIENT SUBSTITUTES |
Savings: $24,095 Cost: $2,500 |
- | - | - | - | $24,095 | 4,968 | - | - |
- - kWh |
- - kW-months/year |
$24,095 4,968 MMBtu |
- - $ |
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| 02: 2.1122 RE-SIZE CHARGING OPENINGS OR ADD A MOVABLE DOOR ON EQUIPMENT |
Savings: $16,582 Cost: $68,000 |
- | - | - | - | $16,582 | 3,419 | - | - |
- - kWh |
- - kW-months/year |
$16,582 3,419 MMBtu |
- - $ |
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| 03: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM |
Savings: $6,807 Cost: $20,200 |
$6,179 | 93,903 | $628 | 180 | - | - | - | - |
$6,179 93,903 kWh |
$628 180 kW-months/year |
- - MMBtu |
- - $ |
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| 04: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT |
Savings: $4,666 Cost: $1,080 |
- | - | - | - | $4,666 | 962 | - | - |
- - kWh |
- - kW-months/year |
$4,666 962 MMBtu |
- - $ |
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| 05: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT |
Savings: $4,422 Cost: $13,020 |
$(-173) | (-2,635) | $(-17) | (-5) | $4,612 | 951 | - | - |
$(-173) (-2,635) kWh |
$(-17) (-5) kW-months/year |
$4,612 951 MMBtu |
- - $ |
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| 06: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS |
Savings: $3,069 Cost: $2,050 |
$2,786 | 42,342 | $283 | 81 | - | - | - | - |
$2,786 42,342 kWh |
$283 81 kW-months/year |
- - MMBtu |
- - $ |
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| 07: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO |
Savings: $2,736 Cost: $1,700 |
- | - | - | - | $2,871 | 592 | $(-135) | - |
- - kWh |
- - kW-months/year |
$2,871 592 MMBtu |
$(-135) - $ |
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| 08: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE |
Savings: $1,892 Cost: $3,300 |
$1,717 | 26,087 | $175 | 50 | - | - | - | - |
$1,717 26,087 kWh |
$175 50 kW-months/year |
- - MMBtu |
- - $ |
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| 09: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES |
Savings: $620 Cost: $105 |
$564 | 8,565 | $56 | 16 | - | - | - | - |
$564 8,565 kWh |
$56 16 kW-months/year |
- - MMBtu |
- - $ |
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| 10: 2.4151 DEVELOP A REPAIR/REPLACE POLICY |
Savings: $152 Cost: $380 |
$301 | 4,581 | $31 | 9 | - | - | $(-180) | - |
$301 4,581 kWh |
$31 9 kW-months/year |
- - MMBtu |
$(-180) - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| TOTAL RECOMMENDED |
Savings: $65,041 Cost: $112,335 |
$11,374 | 172,843 | $1,156 | 331 | $52,826 | 10,892 | $(-315) | - | $11,374 172,843 kWh |
$1,156 331 kW-months/year |
$52,826 10,892 MMBtu |
$(-315) - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| TOTAL IMPLEMENTED |
Savings: $51,768 Cost: $75,435 |
$3,350 | 50,907 | $339 | 97 | $48,214 | 9,941 | $(-135) | - | $3,350 50,907 kWh |
$339 97 kW-months/year |
$48,214 9,941 MMBtu |
$(-135) - $ |
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Savings Cost |
$ | kWh | $ | kW-months/year | $ | MMBtu | $ | $ | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| Electricity Usage | Electricity Demand | Natural Gas | Personnel Changes | Electricity Usage | Electricity Demand | Natural Gas | Personnel Changes | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||