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IAC Assessment: WV0471
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IAC Assessment: WV0471
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IAC Center West Virginia University
Assessment Year 2013
Principal Product Bakeware and kitchen tools
NAICS 332431 - Metal Can Manufacturing
SIC 3411 - Metal Cans
Sales $10,000,000-$50,000,000
# of Employees 165
Plant Area (Sq.Ft.) 137,535
Annual Production 500,000 Tons
Production Hrs. Annual 4,160
Location (State) OH
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $170,942 1,975,080 kWh $0.09
Electricity Demand $56,480 8,280 kW-months/year $6.82
Natural Gas $41,691 7,026 MMBtu $5.93
TOTAL ENERGY COSTS $269,113
RECOMMENDED SAVINGS* $49,874 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $33,467
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Natural Gas Personnel Changes Electricity Usage Electricity Demand Electricity Fees Natural Gas Personnel Changes
$ kWh $ kW-months/year $ $ $ MMBtu $ $
01: 2.4224 UPGRADE CONTROLS ON COMPRESSORS Savings:
$10,534
Cost:
$27,000
$8,582 99,209 $1,952 286 - - - - - - $8,582
99,209
kWh
$1,952
286
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
02: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$8,009
Cost:
$3,749
$6,522 75,400 $1,487 218 - - - - - - $6,522
75,400
kWh
$1,487
218
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
03: 2.7447 INSTALL VINYL STRIP / HIGH SPEED / AIR CURTAIN DOORS Savings:
$6,454
Cost:
$6,210
$(-49) (-564) $(-20) (-3) - - $6,523 1,100 - - $(-49)
(-564)
kWh
$(-20)
(-3)
kW-months/year
-
-
$
$6,523
1,100
MMBtu
-
-
$
04: 2.8112 COMBINE UTILITY METERS Savings:
$5,415
Cost:
$11,000
- - - - $5,415 - - - - - -
-
kWh
-
-
kW-months/year
$5,415
-
$
-
-
MMBtu
-
-
$
05: 2.4157 ESTABLISH A PREDICTIVE MAINTENANCE PROGRAM Savings:
$5,088
Cost:
$1,000
$4,771 55,157 $2,169 318 - - - - $(-1,852) - $4,771
55,157
kWh
$2,169
318
kW-months/year
-
-
$
-
-
MMBtu
$(-1,852)
-
$
06: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$4,860
Cost:
$310
$3,960 45,775 $900 132 - - - - - - $3,960
45,775
kWh
$900
132
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
07: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$3,543
Cost:
-
$2,561 29,608 $982 144 - - - - - - $2,561
29,608
kWh
$982
144
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
08: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$1,944
Cost:
$3,375
$1,944 22,471 - - - - - - - - $1,944
22,471
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
09: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$1,731
Cost:
$680
$1,410 16,298 $321 47 - - - - - - $1,410
16,298
kWh
$321
47
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
10: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,159
Cost:
$4,625
$954 11,033 $205 30 - - - - - - $954
11,033
kWh
$205
30
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
11: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$716
Cost:
$105
$532 6,154 $184 27 - - - - - - $532
6,154
kWh
$184
27
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
12: 2.7122 DISCONNECT BALLASTS Savings:
$297
Cost:
$70
$242 2,796 $55 8 - - - - - - $242
2,796
kWh
$55
8
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
13: 2.4151 DEVELOP A REPAIR/REPLACE POLICY Savings:
$124
Cost:
$426
$168 1,947 $61 9 - - - - $(-105) - $168
1,947
kWh
$61
9
kW-months/year
-
-
$
-
-
MMBtu
$(-105)
-
$
TOTAL RECOMMENDED Savings:
$49,874
Cost:
$58,550
$31,597 365,284 $8,296 1,216 $5,415 - $6,523 1,100 $(-1,957) - $31,597
365,284
kWh
$8,296
1,216
kW-months/year
$5,415
-
$
$6,523
1,100
MMBtu
$(-1,957)
-
$
TOTAL IMPLEMENTED Savings:
$33,467
Cost:
$45,216
$23,180 267,977 $6,829 1,001 $5,415 - - - $(-1,957) - $23,180
267,977
kWh
$6,829
1,001
kW-months/year
$5,415
-
$
-
-
MMBtu
$(-1,957)
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ MMBtu $ $
Electricity Usage Electricity Demand Electricity Fees Natural Gas Personnel Changes Electricity Usage Electricity Demand Electricity Fees Natural Gas Personnel Changes