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IAC Assessment: WV0474
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IAC Assessment: WV0474
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IAC Center West Virginia University
Assessment Year 2013
Principal Product automotive ignition coils
NAICS 336320 - Motor Vehicle Electrical and Electronic Equipment Manufacturing
SIC 3694 - Engine Electrical Equipment
Sales $100,000,000-$500,000,000
# of Employees 320
Plant Area (Sq.Ft.) 110,000
Annual Production 12,000,000 Pieces
Production Hrs. Annual 8,400
Location (State) WV
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $426,310 11,082,950 kWh $0.04
Electricity Demand $251,820 18,442 kW-months/year $13.65
Electricity Fees $3,374 - $ -
Natural Gas $17,139 2,129 MMBtu $8.05
TOTAL ENERGY COSTS $698,643
RECOMMENDED SAVINGS* $40,206 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $25,312
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Personnel Changes Electricity Usage Electricity Demand Natural Gas Personnel Changes
$ kWh $ kW-months/year $ MMBtu $ $
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$12,986
Cost:
$15,864
$8,618 223,839 $4,368 320 - - - - $8,618
223,839
kWh
$4,368
320
kW-months/year
-
-
MMBtu
-
-
$
02: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$9,866
Cost:
$21,080
$6,549 170,100 $3,317 243 - - - - $6,549
170,100
kWh
$3,317
243
kW-months/year
-
-
MMBtu
-
-
$
03: 2.4157 ESTABLISH A PREDICTIVE MAINTENANCE PROGRAM Savings:
$5,698
Cost:
$1,000
$6,111 158,739 $3,099 227 - - $(-3,512) - $6,111
158,739
kWh
$3,099
227
kW-months/year
-
-
MMBtu
$(-3,512)
-
$
04: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$3,360
Cost:
-
$2,227 57,842 $1,133 83 - - - - $2,227
57,842
kWh
$1,133
83
kW-months/year
-
-
MMBtu
-
-
$
05: 2.2625 CHILL WATER TO THE HIGHEST TEMPERATURE POSSIBLE Savings:
$2,920
Cost:
$72
$1,937 50,319 $983 72 - - - - $1,937
50,319
kWh
$983
72
kW-months/year
-
-
MMBtu
-
-
$
06: 2.4151 DEVELOP A REPAIR/REPLACE POLICY Savings:
$1,715
Cost:
$392
$1,231 31,985 $628 46 - - $(-144) - $1,231
31,985
kWh
$628
46
kW-months/year
-
-
MMBtu
$(-144)
-
$
07: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$1,586
Cost:
$324
$1,054 27,384 $532 39 - - - - $1,054
27,384
kWh
$532
39
kW-months/year
-
-
MMBtu
-
-
$
08: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$967
Cost:
$6,150
$489 12,692 $478 35 - - - - $489
12,692
kWh
$478
35
kW-months/year
-
-
MMBtu
-
-
$
09: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$701
Cost:
$960
$469 12,180 $232 17 - - - - $469
12,180
kWh
$232
17
kW-months/year
-
-
MMBtu
-
-
$
10: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$407
Cost:
$500
- - - - $515 64 $(-108) - -
-
kWh
-
-
kW-months/year
$515
64
MMBtu
$(-108)
-
$
TOTAL RECOMMENDED Savings:
$40,206
Cost:
$46,342
$28,685 745,080 $14,770 1,082 $515 64 $(-3,764) - $28,685
745,080
kWh
$14,770
1,082
kW-months/year
$515
64
MMBtu
$(-3,764)
-
$
TOTAL IMPLEMENTED Savings:
$25,312
Cost:
$18,152
$18,951 492,266 $9,610 704 $515 64 $(-3,764) - $18,951
492,266
kWh
$9,610
704
kW-months/year
$515
64
MMBtu
$(-3,764)
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $
Electricity Usage Electricity Demand Natural Gas Personnel Changes Electricity Usage Electricity Demand Natural Gas Personnel Changes