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IAC Assessment: WV0478
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IAC Assessment: WV0478
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IAC Center West Virginia University
Assessment Year 2013
Principal Product fiber glass insulation
NAICS 327993 - Mineral Wool Manufacturing
SIC 3296 - Mineral Wool
Sales $10,000,000-$50,000,000
# of Employees 108
Plant Area (Sq.Ft.) 989,000
Annual Production 638,604,000 Pounds
Production Hrs. Annual 8,760
Location (State) WV
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $1,839,597 48,045,381 kWh $0.04
Electricity Demand $762,628 80,438 kW-months/year $9.48
Natural Gas $563,884 139,607 MMBtu $4.04
TOTAL ENERGY COSTS $3,166,109
RECOMMENDED SAVINGS* $121,597 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $79,189
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Personnel Changes Electricity Usage Electricity Demand Natural Gas Personnel Changes
$ kWh $ kW-months/year $ MMBtu $ $
01: 2.4157 ESTABLISH A PREDICTIVE MAINTENANCE PROGRAM Savings:
$27,686
Cost:
$1,000
$22,291 582,175 $7,575 799 - - $(-2,180) - $22,291
582,175
kWh
$7,575
799
kW-months/year
-
-
MMBtu
$(-2,180)
-
$
02: 2.1221 REPLACE OBSOLETE BURNERS WITH MORE EFFICIENT ONES Savings:
$24,652
Cost:
$121,800
- - - - $24,652 6,102 - - -
-
kWh
-
-
kW-months/year
$24,652
6,102
MMBtu
-
-
$
03: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$18,929
Cost:
$1,700
- - - - $20,729 5,131 $(-1,800) - -
-
kWh
-
-
kW-months/year
$20,729
5,131
MMBtu
$(-1,800)
-
$
04: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$14,341
Cost:
$2,000
$10,709 279,671 $3,632 383 - - - - $10,709
279,671
kWh
$3,632
383
kW-months/year
-
-
MMBtu
-
-
$
05: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$13,408
Cost:
$7,000
$10,014 261,534 $3,394 358 - - - - $10,014
261,534
kWh
$3,394
358
kW-months/year
-
-
MMBtu
-
-
$
06: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$9,430
Cost:
$6,000
$7,041 183,894 $2,389 252 - - - - $7,041
183,894
kWh
$2,389
252
kW-months/year
-
-
MMBtu
-
-
$
07: 2.6232 INSTALL SET-BACK TIMERS Savings:
$3,604
Cost:
$740
- - - - $3,604 892 - - -
-
kWh
-
-
kW-months/year
$3,604
892
MMBtu
-
-
$
08: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$3,550
Cost:
$13,191
$1,531 39,986 $2,019 213 - - - - $1,531
39,986
kWh
$2,019
213
kW-months/year
-
-
MMBtu
-
-
$
09: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$3,006
Cost:
$5,657
$1,793 46,836 $1,213 128 - - - - $1,793
46,836
kWh
$1,213
128
kW-months/year
-
-
MMBtu
-
-
$
10: 2.4151 DEVELOP A REPAIR/REPLACE POLICY Savings:
$1,649
Cost:
$643
$1,497 39,101 $512 54 - - $(-360) - $1,497
39,101
kWh
$512
54
kW-months/year
-
-
MMBtu
$(-360)
-
$
11: 2.7241 INSTALL OUTSIDE AIR DAMPER / ECONOMIZER ON HVAC UNIT Savings:
$1,342
Cost:
$4,080
$1,001 26,141 $341 36 - - - - $1,001
26,141
kWh
$341
36
kW-months/year
-
-
MMBtu
-
-
$
TOTAL RECOMMENDED Savings:
$121,597
Cost:
$163,811
$55,877 1,459,338 $21,075 2,223 $48,985 12,125 $(-4,340) - $55,877
1,459,338
kWh
$21,075
2,223
kW-months/year
$48,985
12,125
MMBtu
$(-4,340)
-
$
TOTAL IMPLEMENTED Savings:
$79,189
Cost:
$25,274
$43,069 1,124,827 $16,127 1,701 $24,333 6,023 $(-4,340) - $43,069
1,124,827
kWh
$16,127
1,701
kW-months/year
$24,333
6,023
MMBtu
$(-4,340)
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $
Electricity Usage Electricity Demand Natural Gas Personnel Changes Electricity Usage Electricity Demand Natural Gas Personnel Changes