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IAC Assessment: WV0479
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IAC Assessment: WV0479
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IAC Center West Virginia University
Assessment Year 2013
Principal Product printed material
NAICS 323111 - Commercial Printing (except Screen and Books)
SIC 2759 - Commercial Printing, Nec
Sales $10,000,000-$50,000,000
# of Employees 230
Plant Area (Sq.Ft.) 450,000
Annual Production 55,000,000 Pounds
Production Hrs. Annual 8,760
Location (State) PA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $2,125,265 34,080,000 kWh $0.06
Electricity Demand $217,349 65,293 kW-months/year $3.33
Natural Gas $1,450,677 276,737 MMBtu $5.24
TOTAL ENERGY COSTS $3,793,291
RECOMMENDED SAVINGS* $173,560 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $83,443
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Personnel Changes Electricity Usage Electricity Demand Natural Gas Personnel Changes
$ kWh $ kW-months/year $ MMBtu $ $
01: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$47,093
Cost:
-
$43,916 703,785 $3,177 954 - - - - $43,916
703,785
kWh
$3,177
954
kW-months/year
-
-
MMBtu
-
-
$
02: 2.4157 ESTABLISH A PREDICTIVE MAINTENANCE PROGRAM Savings:
$32,413
Cost:
$1,000
$32,098 514,385 $2,348 705 - - $(-2,033) - $32,098
514,385
kWh
$2,348
705
kW-months/year
-
-
MMBtu
$(-2,033)
-
$
03: 2.1221 REPLACE OBSOLETE BURNERS WITH MORE EFFICIENT ONES Savings:
$28,584
Cost:
$36,500
- - - - $28,584 5,455 - - -
-
kWh
-
-
kW-months/year
$28,584
5,455
MMBtu
-
-
$
04: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$15,736
Cost:
$4,480
- - - - $15,736 3,003 - - -
-
kWh
-
-
kW-months/year
$15,736
3,003
MMBtu
-
-
$
05: 2.4151 DEVELOP A REPAIR/REPLACE POLICY Savings:
$9,967
Cost:
$1,388
$9,848 157,823 $719 216 - - $(-600) - $9,848
157,823
kWh
$719
216
kW-months/year
-
-
MMBtu
$(-600)
-
$
06: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$7,444
Cost:
$1,100
$6,938 111,190 $506 152 - - - - $6,938
111,190
kWh
$506
152
kW-months/year
-
-
MMBtu
-
-
$
07: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$6,892
Cost:
$1,275
$6,422 102,914 $470 141 - - - - $6,422
102,914
kWh
$470
141
kW-months/year
-
-
MMBtu
-
-
$
08: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$4,928
Cost:
$4,833
$4,592 73,584 $336 101 - - - - $4,592
73,584
kWh
$336
101
kW-months/year
-
-
MMBtu
-
-
$
09: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$4,776
Cost:
$1,700
- - - - $4,826 921 $(-50) - -
-
kWh
-
-
kW-months/year
$4,826
921
MMBtu
$(-50)
-
$
10: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$4,736
Cost:
$19,676
$4,133 66,233 $603 181 - - - - $4,133
66,233
kWh
$603
181
kW-months/year
-
-
MMBtu
-
-
$
11: 2.2113 REPAIR OR REPLACE STEAM TRAPS Savings:
$4,104
Cost:
$6,095
- - - - $4,187 799 $(-83) - -
-
kWh
-
-
kW-months/year
$4,187
799
MMBtu
$(-83)
-
$
12: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$3,996
Cost:
$595
$3,723 59,664 $273 82 - - - - $3,723
59,664
kWh
$273
82
kW-months/year
-
-
MMBtu
-
-
$
13: 2.2136 INSTALL / REPAIR INSULATION ON STEAM LINES Savings:
$2,332
Cost:
$3,845
- - - - $2,332 445 - - -
-
kWh
-
-
kW-months/year
$2,332
445
MMBtu
-
-
$
14: 2.2625 CHILL WATER TO THE HIGHEST TEMPERATURE POSSIBLE Savings:
$559
Cost:
$50
$522 8,362 $37 11 - - - - $522
8,362
kWh
$37
11
kW-months/year
-
-
MMBtu
-
-
$
TOTAL RECOMMENDED Savings:
$173,560
Cost:
$82,537
$112,192 1,797,940 $8,469 2,543 $55,665 10,623 $(-2,766) - $112,192
1,797,940
kWh
$8,469
2,543
kW-months/year
$55,665
10,623
MMBtu
$(-2,766)
-
$
TOTAL IMPLEMENTED Savings:
$83,443
Cost:
$19,828
$59,551 954,338 $4,353 1,307 $22,255 4,247 $(-2,716) - $59,551
954,338
kWh
$4,353
1,307
kW-months/year
$22,255
4,247
MMBtu
$(-2,716)
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $
Electricity Usage Electricity Demand Natural Gas Personnel Changes Electricity Usage Electricity Demand Natural Gas Personnel Changes