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IAC Assessment: WV0483
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IAC Assessment: WV0483
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IAC Center West Virginia University
Assessment Year 2014
Principal Product Hard Cover Trade Books
NAICS 323117 - Books Printing
SIC 2759 - Commercial Printing, Nec
Sales $10,000,000-$50,000,000
# of Employees 349
Plant Area (Sq.Ft.) 337,000
Annual Production 41,475,000 Pieces
Production Hrs. Annual 8,568
Location (State) PA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $677,012 18,049,308 kWh $0.04
Electricity Demand $437,086 27,592 kW-months/year $15.84
Natural Gas $265,818 47,934 MMBtu $5.55
TOTAL ENERGY COSTS $1,379,916
RECOMMENDED SAVINGS* $124,632 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $88,799
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Natural Gas Personnel Changes Electricity Usage Electricity Demand Electricity Fees Natural Gas Personnel Changes
$ kWh $ kW-months/year $ $ $ MMBtu $ $
01: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$21,169
Cost:
-
$13,297 354,594 $7,872 497 - - - - - - $13,297
354,594
kWh
$7,872
497
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
02: 2.4157 ESTABLISH A PREDICTIVE MAINTENANCE PROGRAM Savings:
$21,019
Cost:
$1,000
$14,182 378,197 $8,395 530 - - - - $(-1,558) - $14,182
378,197
kWh
$8,395
530
kW-months/year
-
-
$
-
-
MMBtu
$(-1,558)
-
$
03: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$20,155
Cost:
$29,853
$12,663 337,691 $7,492 473 - - - - - - $12,663
337,691
kWh
$7,492
473
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
04: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$17,660
Cost:
$27,648
$17,660 470,935 - - - - - - - - $17,660
470,935
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
05: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$12,751
Cost:
$28,500
- - - - $12,751 - - - - - -
-
kWh
-
-
kW-months/year
$12,751
-
$
-
-
MMBtu
-
-
$
06: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$6,328
Cost:
$1,700
- - - - - - $6,421 1,157 $(-93) - -
-
kWh
-
-
kW-months/year
-
-
$
$6,421
1,157
MMBtu
$(-93)
-
$
07: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$4,562
Cost:
$3,000
$2,867 76,701 $1,695 107 - - - - - - $2,867
76,701
kWh
$1,695
107
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
08: 2.4151 DEVELOP A REPAIR/REPLACE POLICY Savings:
$4,319
Cost:
$667
$3,301 88,029 $1,948 123 - - - - $(-930) - $3,301
88,029
kWh
$1,948
123
kW-months/year
-
-
$
-
-
MMBtu
$(-930)
-
$
09: 2.4224 UPGRADE CONTROLS ON COMPRESSORS Savings:
$4,039
Cost:
$8,000
$3,349 89,304 $690 43 - - - - - - $3,349
89,304
kWh
$690
43
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
10: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$3,548
Cost:
$792
$2,233 59,547 $1,315 83 - - - - - - $2,233
59,547
kWh
$1,315
83
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
11: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$2,819
Cost:
$155
$1,774 47,296 $1,045 66 - - - - - - $1,774
47,296
kWh
$1,045
66
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
12: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$2,692
Cost:
$4,440
- - - - - - $2,692 485 - - -
-
kWh
-
-
kW-months/year
-
-
$
$2,692
485
MMBtu
-
-
$
13: 2.7241 INSTALL OUTSIDE AIR DAMPER / ECONOMIZER ON HVAC UNIT Savings:
$1,789
Cost:
$722
$1,789 47,712 - - - - - - - - $1,789
47,712
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
14: 2.2113 REPAIR OR REPLACE STEAM TRAPS Savings:
$841
Cost:
$2,878
- - - - - - $944 170 $(-103) - -
-
kWh
-
-
kW-months/year
-
-
$
$944
170
MMBtu
$(-103)
-
$
15: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$758
Cost:
$1,129
$473 12,614 $285 18 - - - - - - $473
12,614
kWh
$285
18
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
16: 2.2511 INSULATE BARE EQUIPMENT Savings:
$183
Cost:
$181
- - - - - - $183 33 - - -
-
kWh
-
-
kW-months/year
-
-
$
$183
33
MMBtu
-
-
$
TOTAL RECOMMENDED Savings:
$124,632
Cost:
$110,665
$73,588 1,962,620 $30,737 1,940 $12,751 - $10,240 1,845 $(-2,684) - $73,588
1,962,620
kWh
$30,737
1,940
kW-months/year
$12,751
-
$
$10,240
1,845
MMBtu
$(-2,684)
-
$
TOTAL IMPLEMENTED Savings:
$88,799
Cost:
$48,045
$53,666 1,431,359 $30,452 1,922 - - $7,365 1,327 $(-2,684) - $53,666
1,431,359
kWh
$30,452
1,922
kW-months/year
-
-
$
$7,365
1,327
MMBtu
$(-2,684)
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ MMBtu $ $
Electricity Usage Electricity Demand Electricity Fees Natural Gas Personnel Changes Electricity Usage Electricity Demand Electricity Fees Natural Gas Personnel Changes