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IAC Assessment: WV0485
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IAC Assessment: WV0485
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IAC Center West Virginia University
Assessment Year 2014
Principal Product Liquid Silicon, Gaskets, and Seals
NAICS 339991 - Gasket, Packing, and Sealing Device Manufacturing
SIC 3053 - Gaskets, Packing And Sealing Devices
Sales $10,000,000-$50,000,000
# of Employees 175
Plant Area (Sq.Ft.) 177,000
Annual Production 1,500,000 Pounds
Production Hrs. Annual 8,760
Location (State) OH
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $550,520 6,612,000 kWh $0.08
Natural Gas $246,060 43,699 MMBtu $5.63
TOTAL ENERGY COSTS $796,580
RECOMMENDED SAVINGS* $51,298 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $17,964
#|Description Savings
Cost
Status Electricity Usage Natural Gas Personnel Changes Electricity Usage Natural Gas Personnel Changes
$ kWh $ MMBtu $ $
01: 2.4157 ESTABLISH A PREDICTIVE MAINTENANCE PROGRAM Savings:
$11,434
Cost:
$1,000
$13,087 157,112 - - $(-1,653) - $13,087
157,112
kWh
-
-
MMBtu
$(-1,653)
-
$
02: 2.1221 REPLACE OBSOLETE BURNERS WITH MORE EFFICIENT ONES Savings:
$9,166
Cost:
$12,500
- - $9,166 1,628 - - -
-
kWh
$9,166
1,628
MMBtu
-
-
$
03: 2.2424 USE HEAT IN FLUE GASES TO PREHEAT PRODUCTS OR MATERIALS Savings:
$5,371
Cost:
$10,550
- - $5,371 954 - - -
-
kWh
$5,371
954
MMBtu
-
-
$
04: 2.2511 INSULATE BARE EQUIPMENT Savings:
$5,211
Cost:
$2,981
$4,766 57,214 $445 79 - - $4,766
57,214
kWh
$445
79
MMBtu
-
-
$
05: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$4,703
Cost:
$500
- - $5,123 910 $(-420) - -
-
kWh
$5,123
910
MMBtu
$(-420)
-
$
06: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$3,806
Cost:
$4,815
$3,806 45,691 - - - - $3,806
45,691
kWh
-
-
MMBtu
-
-
$
07: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$3,038
Cost:
$175
$3,038 36,465 - - - - $3,038
36,465
kWh
-
-
MMBtu
-
-
$
08: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$2,805
Cost:
$3,000
$2,805 33,675 - - - - $2,805
33,675
kWh
-
-
MMBtu
-
-
$
09: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$1,922
Cost:
$1,719
$1,922 23,077 - - - - $1,922
23,077
kWh
-
-
MMBtu
-
-
$
10: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,635
Cost:
$4,433
$1,635 19,622 - - - - $1,635
19,622
kWh
-
-
MMBtu
-
-
$
11: 2.4151 DEVELOP A REPAIR/REPLACE POLICY Savings:
$1,516
Cost:
$696
$2,356 28,280 - - $(-840) - $2,356
28,280
kWh
-
-
MMBtu
$(-840)
-
$
12: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$691
Cost:
$426
$691 8,299 - - - - $691
8,299
kWh
-
-
MMBtu
-
-
$
TOTAL RECOMMENDED Savings:
$51,298
Cost:
$42,795
$34,106 409,435 $20,105 3,571 $(-2,913) - $34,106
409,435
kWh
$20,105
3,571
MMBtu
$(-2,913)
-
$
TOTAL IMPLEMENTED Savings:
$17,964
Cost:
$7,778
$13,656 163,933 $5,568 989 $(-1,260) - $13,656
163,933
kWh
$5,568
989
MMBtu
$(-1,260)
-
$
Savings
Cost
$ kWh $ MMBtu $ $
Electricity Usage Natural Gas Personnel Changes Electricity Usage Natural Gas Personnel Changes