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IAC Assessment: WV0486
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IAC Assessment: WV0486
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IAC Center West Virginia University
Assessment Year 2014
Principal Product Structural Metal Towers
NAICS 332312 - Fabricated Structural Metal Manufacturing
SIC 3441 - Fabricated Structural Metal
Sales $10,000,000-$50,000,000
# of Employees 60
Plant Area (Sq.Ft.) 140,000
Annual Production 1,300,000 Pounds
Production Hrs. Annual 4,420
Location (State) PA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $167,370 2,476,571 kWh $0.07
Electricity Demand $103,381 8,509 kW-months/year $12.15
TOTAL ENERGY COSTS $270,751
RECOMMENDED SAVINGS* $49,532 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $21,125
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Personnel Changes Electricity Usage Electricity Demand Personnel Changes
$ kWh $ kW-months/year $ $
01: 2.4322 USE OR REPLACE WITH ENERGY EFFICIENT SUBSTITUTES Savings:
$27,561
Cost:
$100,000
$18,521 274,064 $9,040 744 - - $18,521
274,064
kWh
$9,040
744
kW-months/year
-
-
$
02: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$14,397
Cost:
$51,976
$9,671 143,100 $4,726 389 - - $9,671
143,100
kWh
$4,726
389
kW-months/year
-
-
$
03: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$3,550
Cost:
$688
$2,384 35,281 $1,166 96 - - $2,384
35,281
kWh
$1,166
96
kW-months/year
-
-
$
04: 2.4157 ESTABLISH A PREDICTIVE MAINTENANCE PROGRAM Savings:
$2,358
Cost:
$1,000
$2,675 39,583 $1,300 107 $(-1,617) - $2,675
39,583
kWh
$1,300
107
kW-months/year
$(-1,617)
-
$
05: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$846
Cost:
$3,700
$846 12,520 - - - - $846
12,520
kWh
-
-
kW-months/year
-
-
$
06: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$558
Cost:
$75
$376 5,557 $182 15 - - $376
5,557
kWh
$182
15
kW-months/year
-
-
$
07: 2.4151 DEVELOP A REPAIR/REPLACE POLICY Savings:
$262
Cost:
$519
$240 3,545 $122 10 $(-100) - $240
3,545
kWh
$122
10
kW-months/year
$(-100)
-
$
TOTAL RECOMMENDED Savings:
$49,532
Cost:
$157,958
$34,713 513,650 $16,536 1,361 $(-1,717) - $34,713
513,650
kWh
$16,536
1,361
kW-months/year
$(-1,717)
-
$
TOTAL IMPLEMENTED Savings:
$21,125
Cost:
$54,258
$15,346 227,066 $7,496 617 $(-1,717) - $15,346
227,066
kWh
$7,496
617
kW-months/year
$(-1,717)
-
$
Savings
Cost
$ kWh $ kW-months/year $ $
Electricity Usage Electricity Demand Personnel Changes Electricity Usage Electricity Demand Personnel Changes