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IAC Assessment: WV0489
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IAC Assessment: WV0489
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IAC Center West Virginia University
Assessment Year 2014
Principal Product metal stampings
NAICS 332119 - Metal Crown, Closure, and Other Metal Stamping (except Automotive)
SIC 3469 - Metal Stampings, Nec
Sales $10,000,000-$50,000,000
# of Employees 48
Plant Area (Sq.Ft.) 70,000
Annual Production 2,000 Tons
Production Hrs. Annual 4,080
Location (State) OH
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $89,167 1,485,960 kWh $0.06
Electricity Demand $98,302 5,240 kW-months/year $18.76
Natural Gas $9,365 1,223 MMBtu $7.66
TOTAL ENERGY COSTS $196,834
RECOMMENDED SAVINGS* $53,203 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $19,014
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Personnel Changes Electricity Usage Electricity Demand Natural Gas Personnel Changes
$ kWh $ kW-months/year $ MMBtu $ $
01: 2.8112 COMBINE UTILITY METERS Savings:
$19,660
Cost:
$10,500
- - $19,660 1,048 - - - - -
-
kWh
$19,660
1,048
kW-months/year
-
-
MMBtu
-
-
$
02: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$8,418
Cost:
$17,825
$8,418 140,278 - - - - - - $8,418
140,278
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
03: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$5,336
Cost:
-
$2,785 46,408 $2,551 136 - - - - $2,785
46,408
kWh
$2,551
136
kW-months/year
-
-
MMBtu
-
-
$
04: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$4,622
Cost:
$6,539
$2,371 39,506 $2,251 120 - - - - $2,371
39,506
kWh
$2,251
120
kW-months/year
-
-
MMBtu
-
-
$
05: 2.6218 TURN OFF EQUIPMENT WHEN NOT IN USE Savings:
$4,585
Cost:
-
$4,585 76,404 - - - - - - $4,585
76,404
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
06: 2.4157 ESTABLISH A PREDICTIVE MAINTENANCE PROGRAM Savings:
$3,770
Cost:
$1,000
$2,731 45,515 $2,514 134 - - $(-1,475) - $2,731
45,515
kWh
$2,514
134
kW-months/year
-
-
MMBtu
$(-1,475)
-
$
07: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$3,213
Cost:
$2,425
$1,675 27,905 $1,538 82 - - - - $1,675
27,905
kWh
$1,538
82
kW-months/year
-
-
MMBtu
-
-
$
08: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$1,258
Cost:
$271
$658 10,957 $600 32 - - - - $658
10,957
kWh
$600
32
kW-months/year
-
-
MMBtu
-
-
$
09: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$965
Cost:
$620
$534 8,892 $431 23 - - - - $534
8,892
kWh
$431
23
kW-months/year
-
-
MMBtu
-
-
$
10: 2.6232 INSTALL SET-BACK TIMERS Savings:
$812
Cost:
$1,375
- - - - $812 106 - - -
-
kWh
-
-
kW-months/year
$812
106
MMBtu
-
-
$
11: 2.4151 DEVELOP A REPAIR/REPLACE POLICY Savings:
$564
Cost:
$443
$414 6,904 $375 20 - - $(-225) - $414
6,904
kWh
$375
20
kW-months/year
-
-
MMBtu
$(-225)
-
$
TOTAL RECOMMENDED Savings:
$53,203
Cost:
$40,998
$24,171 402,769 $29,920 1,595 $812 106 $(-1,700) - $24,171
402,769
kWh
$29,920
1,595
kW-months/year
$812
106
MMBtu
$(-1,700)
-
$
TOTAL IMPLEMENTED Savings:
$19,014
Cost:
$9,235
$12,074 201,180 $6,940 370 - - - - $12,074
201,180
kWh
$6,940
370
kW-months/year
-
-
MMBtu
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $
Electricity Usage Electricity Demand Natural Gas Personnel Changes Electricity Usage Electricity Demand Natural Gas Personnel Changes