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IAC Assessment: WV0491
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IAC Assessment: WV0491
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IAC Center West Virginia University
Assessment Year 2014
Principal Product Molded Rubber Products
NAICS 326299 - All Other Rubber Product Manufacturing
SIC 3069 - Fabricated Rubber Products, Nec
Sales $10,000,000-$50,000,000
# of Employees 75
Plant Area (Sq.Ft.) 60,000
Annual Production 1,300,000 Pounds
Production Hrs. Annual 6,240
Location (State) OH
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $281,572 3,152,070 kWh $0.09
Electricity Demand $55,668 8,205 kW-months/year $6.78
Natural Gas $9,296 1,362 MMBtu $6.83
TOTAL ENERGY COSTS $346,536
RECOMMENDED SAVINGS* $33,134 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $21,813
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Personnel Changes Electricity Usage Electricity Demand Natural Gas Personnel Changes
$ kWh $ kW-months/year $ MMBtu $ $
01: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$9,493
Cost:
$14,500
$8,286 92,762 $1,207 178 - - - - $8,286
92,762
kWh
$1,207
178
kW-months/year
-
-
MMBtu
-
-
$
02: 2.4157 ESTABLISH A PREDICTIVE MAINTENANCE PROGRAM Savings:
$6,341
Cost:
$1,000
$6,240 69,854 $909 134 - - $(-808) - $6,240
69,854
kWh
$909
134
kW-months/year
-
-
MMBtu
$(-808)
-
$
03: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$5,694
Cost:
$263
$4,969 55,628 $725 107 - - - - $4,969
55,628
kWh
$725
107
kW-months/year
-
-
MMBtu
-
-
$
04: 2.6218 TURN OFF EQUIPMENT WHEN NOT IN USE Savings:
$4,434
Cost:
$500
$3,871 43,333 $563 83 - - - - $3,871
43,333
kWh
$563
83
kW-months/year
-
-
MMBtu
-
-
$
05: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$3,124
Cost:
$2,208
$2,724 30,498 $400 59 - - - - $2,724
30,498
kWh
$400
59
kW-months/year
-
-
MMBtu
-
-
$
06: 2.4151 DEVELOP A REPAIR/REPLACE POLICY Savings:
$1,234
Cost:
$593
$1,337 14,969 $197 29 - - $(-300) - $1,337
14,969
kWh
$197
29
kW-months/year
-
-
MMBtu
$(-300)
-
$
07: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$971
Cost:
$3,700
$801 8,970 $170 25 - - - - $801
8,970
kWh
$170
25
kW-months/year
-
-
MMBtu
-
-
$
08: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$541
Cost:
$235
$473 5,291 $68 10 - - - - $473
5,291
kWh
$68
10
kW-months/year
-
-
MMBtu
-
-
$
09: 2.7231 USE RADIANT HEATER FOR SPOT HEATING Savings:
$485
Cost:
$1,450
- - - - $485 71 - - -
-
kWh
-
-
kW-months/year
$485
71
MMBtu
-
-
$
10: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$445
Cost:
$25
$391 4,381 $54 8 - - - - $391
4,381
kWh
$54
8
kW-months/year
-
-
MMBtu
-
-
$
11: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$372
Cost:
$500
- - - - $410 60 $(-38) - -
-
kWh
-
-
kW-months/year
$410
60
MMBtu
$(-38)
-
$
TOTAL RECOMMENDED Savings:
$33,134
Cost:
$24,974
$29,092 325,686 $4,293 633 $895 131 $(-1,146) - $29,092
325,686
kWh
$4,293
633
kW-months/year
$895
131
MMBtu
$(-1,146)
-
$
TOTAL IMPLEMENTED Savings:
$21,813
Cost:
$4,824
$20,005 223,954 $2,916 430 - - $(-1,108) - $20,005
223,954
kWh
$2,916
430
kW-months/year
-
-
MMBtu
$(-1,108)
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $
Electricity Usage Electricity Demand Natural Gas Personnel Changes Electricity Usage Electricity Demand Natural Gas Personnel Changes