Implementation Grant Funding Opportunity Open
IMPORTANT: The grant program operates on a rolling basis and applications may be submitted at any time, with quarterly reviews.
Learn More
Implementation Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
| IAC Center | West Virginia University |
|---|---|
| Assessment Year | 2014 |
| Principal Product | Door Hardware |
| NAICS | 332510 - Hardware Manufacturing |
| SIC | 3429 - Hardware, Nec |
| Sales | $10,000,000-$50,000,000 |
| # of Employees | 125 |
| Plant Area (Sq.Ft.) | 88,000 |
| Annual Production | 2,000,000 Pieces |
| Production Hrs. Annual | 4,186 |
| Location (State) | PA |
| Source | Yearly Cost | Usage | Unit | Unit Cost |
|---|---|---|---|---|
| Electricity Usage | $123,473 | 1,804,643 | kWh | $0.07 |
| Electricity Demand | $35,467 | 6,767 | kW-months/year | $5.24 |
| Electricity Fees | $495 | - | $ | - |
| LPG | $53,413 | 2,443 | MMBtu | $21.86 |
| TOTAL ENERGY COSTS | $212,848 | |||
| RECOMMENDED SAVINGS* | $38,579 | *Non-energy impacts included in savings. See recommendations below |
||
| IMPLEMENTED SAVINGS* | $26,064 | |||
| #|Description |
Savings Cost |
Status | Electricity Usage | Electricity Demand | LPG | Personnel Changes | Electricity Usage | Electricity Demand | LPG | Personnel Changes | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| $ | kWh | $ | kW-months/year | $ | MMBtu | $ | $ | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 01: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO |
Savings: $8,061 Cost: $1,700 |
- | - | - | - | $8,241 | 377 | $(-180) | - |
- - kWh |
- - kW-months/year |
$8,241 377 MMBtu |
$(-180) - $ |
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| 02: 2.2514 COVER OPEN TANKS |
Savings: $7,268 Cost: $1,145 |
$6,215 | 90,830 | $1,053 | 201 | - | - | - | - |
$6,215 90,830 kWh |
$1,053 201 kW-months/year |
- - MMBtu |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 03: 2.6218 TURN OFF EQUIPMENT WHEN NOT IN USE |
Savings: $6,370 Cost: - |
$5,222 | 76,328 | $1,148 | 219 | - | - | - | - |
$5,222 76,328 kWh |
$1,148 219 kW-months/year |
- - MMBtu |
- - $ |
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| 04: 2.7231 USE RADIANT HEATER FOR SPOT HEATING |
Savings: $5,334 Cost: $11,360 |
- | - | - | - | $5,334 | 244 | - | - |
- - kWh |
- - kW-months/year |
$5,334 244 MMBtu |
- - $ |
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| 05: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT |
Savings: $3,126 Cost: $3,000 |
- | - | - | - | $3,126 | 143 | - | - |
- - kWh |
- - kW-months/year |
$3,126 143 MMBtu |
- - $ |
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| 06: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE |
Savings: $2,774 Cost: $8,160 |
$2,276 | 33,267 | $498 | 95 | - | - | - | - |
$2,276 33,267 kWh |
$498 95 kW-months/year |
- - MMBtu |
- - $ |
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| 07: 2.4157 ESTABLISH A PREDICTIVE MAINTENANCE PROGRAM |
Savings: $1,914 Cost: $1,000 |
$2,405 | 35,147 | $529 | 101 | - | - | $(-1,020) | - |
$2,405 35,147 kWh |
$529 101 kW-months/year |
- - MMBtu |
$(-1,020) - $ |
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| 08: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES |
Savings: $1,697 Cost: $338 |
$1,393 | 20,360 | $304 | 58 | - | - | - | - |
$1,393 20,360 kWh |
$304 58 kW-months/year |
- - MMBtu |
- - $ |
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| 09: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED |
Savings: $811 Cost: $30 |
$664 | 9,702 | $147 | 28 | - | - | - | - |
$664 9,702 kWh |
$147 28 kW-months/year |
- - MMBtu |
- - $ |
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| 10: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS |
Savings: $557 Cost: $1,916 |
$457 | 6,680 | $100 | 19 | - | - | - | - |
$457 6,680 kWh |
$100 19 kW-months/year |
- - MMBtu |
- - $ |
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| 11: 2.4151 DEVELOP A REPAIR/REPLACE POLICY |
Savings: $482 Cost: $356 |
$541 | 7,908 | $121 | 23 | - | - | $(-180) | - |
$541 7,908 kWh |
$121 23 kW-months/year |
- - MMBtu |
$(-180) - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 12: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE |
Savings: $185 Cost: $700 |
$154 | 2,255 | $31 | 6 | - | - | - | - |
$154 2,255 kWh |
$31 6 kW-months/year |
- - MMBtu |
- - $ |
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| TOTAL RECOMMENDED |
Savings: $38,579 Cost: $29,705 |
$19,327 | 282,477 | $3,931 | 750 | $16,701 | 764 | $(-1,380) | - | $19,327 282,477 kWh |
$3,931 750 kW-months/year |
$16,701 764 MMBtu |
$(-1,380) - $ |
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| TOTAL IMPLEMENTED |
Savings: $26,064 Cost: $18,315 |
$13,441 | 196,447 | $2,636 | 503 | $11,367 | 520 | $(-1,380) | - | $13,441 196,447 kWh |
$2,636 503 kW-months/year |
$11,367 520 MMBtu |
$(-1,380) - $ |
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|
Savings Cost |
$ | kWh | $ | kW-months/year | $ | MMBtu | $ | $ | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| Electricity Usage | Electricity Demand | LPG | Personnel Changes | Electricity Usage | Electricity Demand | LPG | Personnel Changes | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||