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IAC Assessment: WV0494
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IAC Assessment: WV0494
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Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
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IAC Center West Virginia University
Assessment Year 2014
Principal Product chemical and molten metal transportation kettles and containers
NAICS 332312 - Fabricated Structural Metal Manufacturing
SIC 3441 - Fabricated Structural Metal
Sales $5,000,000-$10,000,000
# of Employees 40
Plant Area (Sq.Ft.) 60,000
Annual Production 6,000,000 Pounds
Production Hrs. Annual 2,450
Location (State) OH
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $113,520 997,748 kWh $0.11
Electricity Fees $162 - $ -
Natural Gas $145,181 12,324 MMBtu $11.78
TOTAL ENERGY COSTS $258,863
RECOMMENDED SAVINGS* $34,459 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $19,060
#|Description Savings
Cost
Status Electricity Usage Natural Gas Personnel Changes Electricity Usage Natural Gas Personnel Changes
$ kWh $ MMBtu $ $
01: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$14,985
Cost:
$5,400
$(-211) (-1,856) $15,196 1,290 - - $(-211)
(-1,856)
kWh
$15,196
1,290
MMBtu
-
-
$
02: 2.4322 USE OR REPLACE WITH ENERGY EFFICIENT SUBSTITUTES Savings:
$10,532
Cost:
$51,000
$10,532 92,565 - - - - $10,532
92,565
kWh
-
-
MMBtu
-
-
$
03: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$2,592
Cost:
$1,010
- - $2,592 220 - - -
-
kWh
$2,592
220
MMBtu
-
-
$
04: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$1,724
Cost:
$158
$1,724 15,152 - - - - $1,724
15,152
kWh
-
-
MMBtu
-
-
$
05: 2.1221 REPLACE OBSOLETE BURNERS WITH MORE EFFICIENT ONES Savings:
$1,708
Cost:
$6,552
- - $1,708 145 - - -
-
kWh
$1,708
145
MMBtu
-
-
$
06: 2.4235 REMOVE OR CLOSE OFF UNNEEDED COMPRESSED AIR LINES Savings:
$1,149
Cost:
$96
$1,149 10,095 - - - - $1,149
10,095
kWh
-
-
MMBtu
-
-
$
07: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$511
Cost:
$1,289
$511 4,493 - - - - $511
4,493
kWh
-
-
MMBtu
-
-
$
08: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$473
Cost:
$438
$473 4,155 - - - - $473
4,155
kWh
-
-
MMBtu
-
-
$
09: 2.4151 DEVELOP A REPAIR/REPLACE POLICY Savings:
$414
Cost:
$235
$552 4,851 - - $(-138) - $552
4,851
kWh
-
-
MMBtu
$(-138)
-
$
10: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$371
Cost:
$1,411
$371 3,259 - - - - $371
3,259
kWh
-
-
MMBtu
-
-
$
TOTAL RECOMMENDED Savings:
$34,459
Cost:
$67,589
$15,101 132,714 $19,496 1,655 $(-138) - $15,101
132,714
kWh
$19,496
1,655
MMBtu
$(-138)
-
$
TOTAL IMPLEMENTED Savings:
$19,060
Cost:
$61,954
$14,760 129,719 $4,300 365 - - $14,760
129,719
kWh
$4,300
365
MMBtu
-
-
$
Savings
Cost
$ kWh $ MMBtu $ $
Electricity Usage Natural Gas Personnel Changes Electricity Usage Natural Gas Personnel Changes