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IAC Assessment: WV0495
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IAC Assessment: WV0495
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IAC Center West Virginia University
Assessment Year 2014
Principal Product forged and finished OEM components
NAICS 332111 - Iron and Steel Forging
SIC 3462 - Iron And Steel Forgings
Sales $50,000,000-$100,000,000
# of Employees 250
Plant Area (Sq.Ft.) 270,000
Annual Production 3,500,000 Pounds
Production Hrs. Annual 6,000
Location (State) OH
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $641,084 7,285,642 kWh $0.09
Electricity Demand $130,650 19,742 kW-months/year $6.62
Natural Gas $1,864,852 344,487 MMBtu $5.41
TOTAL ENERGY COSTS $2,636,586
RECOMMENDED SAVINGS* $283,654 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $27,004
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas
$ kWh $ kW-months/year $ MMBtu
01: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$193,883
Cost:
$164,700
$(-558) (-6,340) - - $194,441 35,941 $(-558)
(-6,340)
kWh
-
-
kW-months/year
$194,441
35,941
MMBtu
02: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$51,326
Cost:
$26,640
$(-2,412) (-27,407) - - $53,738 9,933 $(-2,412)
(-27,407)
kWh
-
-
kW-months/year
$53,738
9,933
MMBtu
03: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$11,441
Cost:
$15,000
$(-131) (-1,493) - - $11,572 2,139 $(-131)
(-1,493)
kWh
-
-
kW-months/year
$11,572
2,139
MMBtu
04: 2.6232 INSTALL SET-BACK TIMERS Savings:
$10,203
Cost:
$4,200
- - - - $10,203 1,886 -
-
kWh
-
-
kW-months/year
$10,203
1,886
MMBtu
05: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$5,578
Cost:
$7,154
$4,737 53,840 $841 127 - - $4,737
53,840
kWh
$841
127
kW-months/year
-
-
MMBtu
06: 2.2511 INSULATE BARE EQUIPMENT Savings:
$5,177
Cost:
$5,764
- - - - $5,177 957 -
-
kWh
-
-
kW-months/year
$5,177
957
MMBtu
07: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$3,890
Cost:
$5,211
$3,307 37,589 $583 88 - - $3,307
37,589
kWh
$583
88
kW-months/year
-
-
MMBtu
08: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$2,156
Cost:
$725
$1,871 21,261 $285 43 - - $1,871
21,261
kWh
$285
43
kW-months/year
-
-
MMBtu
TOTAL RECOMMENDED Savings:
$283,654
Cost:
$229,394
$6,814 77,450 $1,709 258 $275,131 50,856 $6,814
77,450
kWh
$1,709
258
kW-months/year
$275,131
50,856
MMBtu
TOTAL IMPLEMENTED Savings:
$27,004
Cost:
$23,054
$9,915 112,690 $1,709 258 $15,380 2,843 $9,915
112,690
kWh
$1,709
258
kW-months/year
$15,380
2,843
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ MMBtu
Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas