Implementation Grant Funding Opportunity Open
IMPORTANT: The grant program operates on a rolling basis and applications may be submitted at any time, with quarterly reviews.
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Implementation Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
| IAC Center | West Virginia University |
|---|---|
| Assessment Year | 2014 |
| Principal Product | Rolled Aluminum Products |
| NAICS | 331315 - Aluminum Sheet, Plate, and Foil Manufacturing |
| SIC | 3353 - Aluminum Sheet, Plate, And Foil |
| Sales | $100,000,000-$500,000,000 |
| # of Employees | 190 |
| Plant Area (Sq.Ft.) | 300,000 |
| Annual Production | 120,000,000 Pounds |
| Production Hrs. Annual | 7,200 |
| Location (State) | WV |
| Source | Yearly Cost | Usage | Unit | Unit Cost |
|---|---|---|---|---|
| Electricity Usage | $811,197 | 27,311,000 | kWh | $0.03 |
| Electricity Demand | $966,555 | 70,236 | kW-months/year | $13.76 |
| Natural Gas | $548,919 | 103,337 | MMBtu | $5.31 |
| TOTAL ENERGY COSTS | $2,326,671 | |||
| RECOMMENDED SAVINGS* | $188,606 | *Non-energy impacts included in savings. See recommendations below |
||
| IMPLEMENTED SAVINGS* | $64,153 | |||
| #|Description |
Savings Cost |
Status | Electricity Usage | Electricity Demand | Natural Gas | Personnel Changes | Electricity Usage | Electricity Demand | Natural Gas | Personnel Changes | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| $ | kWh | $ | kW-months/year | $ | MMBtu | $ | $ | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 01: 2.3191 USE DEMAND CONTROLLER OR LOAD SHEDDER |
Savings: $46,701 Cost: $10,800 |
- | - | $46,701 | 3,394 | - | - | - | - |
- - kWh |
$46,701 3,394 kW-months/year |
- - MMBtu |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 02: 2.1221 REPLACE OBSOLETE BURNERS WITH MORE EFFICIENT ONES |
Savings: $35,349 Cost: $61,000 |
- | - | - | - | $35,349 | 6,657 | - | - |
- - kWh |
- - kW-months/year |
$35,349 6,657 MMBtu |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 03: 2.7135 INSTALL OCCUPANCY SENSORS |
Savings: $23,310 Cost: - |
$13,155 | 442,940 | $10,155 | 738 | - | - | - | - |
$13,155 442,940 kWh |
$10,155 738 kW-months/year |
- - MMBtu |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 04: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO |
Savings: $18,258 Cost: $1,700 |
- | - | - | - | $18,378 | 3,461 | $(-120) | - |
- - kWh |
- - kW-months/year |
$18,378 3,461 MMBtu |
$(-120) - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 05: 2.1221 REPLACE OBSOLETE BURNERS WITH MORE EFFICIENT ONES |
Savings: $15,569 Cost: $77,120 |
- | - | - | - | $15,569 | 2,932 | - | - |
- - kWh |
- - kW-months/year |
$15,569 2,932 MMBtu |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 06: 2.4157 ESTABLISH A PREDICTIVE MAINTENANCE PROGRAM |
Savings: $12,669 Cost: $1,000 |
$8,610 | 289,891 | $6,646 | 483 | - | - | $(-2,587) | - |
$8,610 289,891 kWh |
$6,646 483 kW-months/year |
- - MMBtu |
$(-2,587) - $ |
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| 07: 2.4224 UPGRADE CONTROLS ON COMPRESSORS |
Savings: $11,502 Cost: $23,800 |
$6,411 | 215,856 | $5,091 | 370 | - | - | - | - |
$6,411 215,856 kWh |
$5,091 370 kW-months/year |
- - MMBtu |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 08: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT |
Savings: $9,315 Cost: $37,440 |
$(-25) | (-834) | - | - | $9,340 | 1,759 | - | - |
$(-25) (-834) kWh |
- - kW-months/year |
$9,340 1,759 MMBtu |
- - $ |
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| 09: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS |
Savings: $6,604 Cost: - |
$3,728 | 125,511 | $2,876 | 209 | - | - | - | - |
$3,728 125,511 kWh |
$2,876 209 kW-months/year |
- - MMBtu |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 10: 2.7241 INSTALL OUTSIDE AIR DAMPER / ECONOMIZER ON HVAC UNIT |
Savings: $3,097 Cost: $2,200 |
$1,749 | 58,893 | $1,348 | 98 | - | - | - | - |
$1,749 58,893 kWh |
$1,348 98 kW-months/year |
- - MMBtu |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 11: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT |
Savings: $2,920 Cost: $1,220 |
- | - | - | - | $2,920 | 550 | - | - |
- - kWh |
- - kW-months/year |
$2,920 550 MMBtu |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 12: 2.4151 DEVELOP A REPAIR/REPLACE POLICY |
Savings: $2,182 Cost: $976 |
$2,313 | 77,882 | $1,789 | 130 | - | - | $(-1,920) | - |
$2,313 77,882 kWh |
$1,789 130 kW-months/year |
- - MMBtu |
$(-1,920) - $ |
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| 13: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES |
Savings: $1,130 Cost: $680 |
$635 | 21,377 | $495 | 36 | - | - | - | - |
$635 21,377 kWh |
$495 36 kW-months/year |
- - MMBtu |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| TOTAL RECOMMENDED |
Savings: $188,606 Cost: $217,936 |
$36,576 | 1,231,516 | $75,101 | 5,458 | $81,556 | 15,359 | $(-4,627) | - | $36,576 1,231,516 kWh |
$75,101 5,458 kW-months/year |
$81,556 15,359 MMBtu |
$(-4,627) - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| TOTAL IMPLEMENTED |
Savings: $64,153 Cost: $4,356 |
$28,441 | 957,601 | $21,961 | 1,596 | $18,378 | 3,461 | $(-4,627) | - | $28,441 957,601 kWh |
$21,961 1,596 kW-months/year |
$18,378 3,461 MMBtu |
$(-4,627) - $ |
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|
Savings Cost |
$ | kWh | $ | kW-months/year | $ | MMBtu | $ | $ | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| Electricity Usage | Electricity Demand | Natural Gas | Personnel Changes | Electricity Usage | Electricity Demand | Natural Gas | Personnel Changes | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||