IAC logo
IAC Assessment: WV0497
Sponsored by:
DOE MESC
IAC logo
IAC Assessment: WV0497
Implementation Grant Funding Opportunity Open
IMPORTANT: The grant program operates on a rolling basis and applications may be submitted at any time, with quarterly reviews.
Learn More
Implementation Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
IAC Center West Virginia University
Assessment Year 2015
Principal Product Spark Plugs and O2 Sensors
NAICS 336320 - Motor Vehicle Electrical and Electronic Equipment Manufacturing
SIC 3694 - Engine Electrical Equipment
Sales $100,000,000-$500,000,000
# of Employees 540
Plant Area (Sq.Ft.) 302,665
Annual Production 50,000,000 Pieces
Production Hrs. Annual 6,240
Location (State) WV
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $441,462 10,529,750 kWh $0.04
Electricity Demand $247,071 21,872 kW-months/year $11.30
Electricity Fees $4,500 - $ -
Natural Gas $87,362 12,116 MMBtu $7.21
TOTAL ENERGY COSTS $780,395
RECOMMENDED SAVINGS* $79,434 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $26,557
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Personnel Changes Electricity Usage Electricity Demand Natural Gas Personnel Changes
$ kWh $ kW-months/year $ MMBtu $ $
01: 2.4224 UPGRADE CONTROLS ON COMPRESSORS Savings:
$27,086
Cost:
$24,525
$20,163 480,869 $6,923 613 - - - - $20,163
480,869
kWh
$6,923
613
kW-months/year
-
-
MMBtu
-
-
$
02: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$20,552
Cost:
$4,210
$13,535 322,802 $7,017 621 - - - - $13,535
322,802
kWh
$7,017
621
kW-months/year
-
-
MMBtu
-
-
$
03: 2.6218 TURN OFF EQUIPMENT WHEN NOT IN USE Savings:
$9,773
Cost:
$3,008
$6,439 153,568 $3,334 295 - - - - $6,439
153,568
kWh
$3,334
295
kW-months/year
-
-
MMBtu
-
-
$
04: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$8,054
Cost:
$4,016
$5,105 121,829 $2,949 261 - - - - $5,105
121,829
kWh
$2,949
261
kW-months/year
-
-
MMBtu
-
-
$
05: 2.4157 ESTABLISH A PREDICTIVE MAINTENANCE PROGRAM Savings:
$6,086
Cost:
$1,000
$5,474 130,549 $2,836 251 - - $(-2,224) - $5,474
130,549
kWh
$2,836
251
kW-months/year
-
-
MMBtu
$(-2,224)
-
$
06: 2.4151 DEVELOP A REPAIR/REPLACE POLICY Savings:
$2,304
Cost:
$567
$1,847 44,060 $961 85 - - $(-504) - $1,847
44,060
kWh
$961
85
kW-months/year
-
-
MMBtu
$(-504)
-
$
07: 2.6232 INSTALL SET-BACK TIMERS Savings:
$2,208
Cost:
$918
- - - - $2,208 306 - - -
-
kWh
-
-
kW-months/year
$2,208
306
MMBtu
-
-
$
08: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$1,824
Cost:
$404
- - - - $1,824 253 - - -
-
kWh
-
-
kW-months/year
$1,824
253
MMBtu
-
-
$
09: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$1,207
Cost:
$186
$795 18,950 $412 36 - - - - $795
18,950
kWh
$412
36
kW-months/year
-
-
MMBtu
-
-
$
10: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$340
Cost:
$192
$227 5,408 $113 10 - - - - $227
5,408
kWh
$113
10
kW-months/year
-
-
MMBtu
-
-
$
TOTAL RECOMMENDED Savings:
$79,434
Cost:
$39,026
$53,585 1,278,035 $24,545 2,172 $4,032 559 $(-2,728) - $53,585
1,278,035
kWh
$24,545
2,172
kW-months/year
$4,032
559
MMBtu
$(-2,728)
-
$
TOTAL IMPLEMENTED Savings:
$26,557
Cost:
$8,783
$19,092 455,414 $10,193 902 - - $(-2,728) - $19,092
455,414
kWh
$10,193
902
kW-months/year
-
-
MMBtu
$(-2,728)
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $
Electricity Usage Electricity Demand Natural Gas Personnel Changes Electricity Usage Electricity Demand Natural Gas Personnel Changes