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IAC Assessment: WV0498
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IAC Assessment: WV0498
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IAC Center West Virginia University
Assessment Year 2015
Principal Product Beverages
NAICS 311920 - Coffee and Tea Manufacturing
SIC 2043 - Cereal Breakfast Foods
Sales $50,000,000-$100,000,000
# of Employees 95
Plant Area (Sq.Ft.) 140,000
Annual Production 26,600,000 Pieces
Production Hrs. Annual 7,200
Location (State) PA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $981,041 15,690,000 kWh $0.06
Electricity Demand $177,205 36,529 kW-months/year $4.85
Natural Gas $1,623,755 247,717 MMBtu $6.55
TOTAL ENERGY COSTS $2,782,001
RECOMMENDED SAVINGS* $151,546 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $50,572
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Personnel Changes Electricity Usage Electricity Demand Natural Gas Personnel Changes
$ kWh $ kW-months/year $ MMBtu $ $
01: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$53,712
Cost:
$100,740
$53,712 859,390 - - - - - - $53,712
859,390
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
02: 2.7231 USE RADIANT HEATER FOR SPOT HEATING Savings:
$45,555
Cost:
$130,520
- - - - $45,555 6,955 - - -
-
kWh
-
-
kW-months/year
$45,555
6,955
MMBtu
-
-
$
03: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$16,058
Cost:
$1,700
- - - - $16,126 2,462 $(-68) - -
-
kWh
-
-
kW-months/year
$16,126
2,462
MMBtu
$(-68)
-
$
04: 2.4157 ESTABLISH A PREDICTIVE MAINTENANCE PROGRAM Savings:
$10,550
Cost:
$1,000
$12,187 194,990 $1,576 325 - - $(-3,213) - $12,187
194,990
kWh
$1,576
325
kW-months/year
-
-
MMBtu
$(-3,213)
-
$
05: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$7,891
Cost:
$599
$6,989 111,828 $902 186 - - - - $6,989
111,828
kWh
$902
186
kW-months/year
-
-
MMBtu
-
-
$
06: 2.2511 INSULATE BARE EQUIPMENT Savings:
$6,111
Cost:
$6,377
- - - - $6,111 933 - - -
-
kWh
-
-
kW-months/year
$6,111
933
MMBtu
-
-
$
07: 2.4151 DEVELOP A REPAIR/REPLACE POLICY Savings:
$5,821
Cost:
$864
$5,876 94,013 $761 157 - - $(-816) - $5,876
94,013
kWh
$761
157
kW-months/year
-
-
MMBtu
$(-816)
-
$
08: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$4,141
Cost:
$19,874
$3,302 52,837 $839 173 - - - - $3,302
52,837
kWh
$839
173
kW-months/year
-
-
MMBtu
-
-
$
09: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$1,537
Cost:
-
$1,362 21,799 $175 36 - - - - $1,362
21,799
kWh
$175
36
kW-months/year
-
-
MMBtu
-
-
$
10: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$170
Cost:
$457
$151 2,412 $19 4 - - - - $151
2,412
kWh
$19
4
kW-months/year
-
-
MMBtu
-
-
$
TOTAL RECOMMENDED Savings:
$151,546
Cost:
$262,131
$83,579 1,337,269 $4,272 881 $67,792 10,350 $(-4,097) - $83,579
1,337,269
kWh
$4,272
881
kW-months/year
$67,792
10,350
MMBtu
$(-4,097)
-
$
TOTAL IMPLEMENTED Savings:
$50,572
Cost:
$30,414
$28,354 453,668 $4,078 841 $22,237 3,395 $(-4,097) - $28,354
453,668
kWh
$4,078
841
kW-months/year
$22,237
3,395
MMBtu
$(-4,097)
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $
Electricity Usage Electricity Demand Natural Gas Personnel Changes Electricity Usage Electricity Demand Natural Gas Personnel Changes