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IAC Assessment: WV0505
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IAC Assessment: WV0505
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IAC Center West Virginia University
Assessment Year 2015
Principal Product Roofing Membranes
NAICS 326299 - All Other Rubber Product Manufacturing
SIC 3069 - Fabricated Rubber Products, Nec
Sales $1,000,000-$5,000,000
# of Employees 90
Plant Area (Sq.Ft.) 100,000
Annual Production 21,000 Thousand Feet
Production Hrs. Annual 8,400
Location (State) OH
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $360,041 4,604,014 kWh $0.08
Electricity Demand $76,836 9,875 kW-months/year $7.78
Natural Gas $155,183 28,313 MMBtu $5.48
TOTAL ENERGY COSTS $592,060
RECOMMENDED SAVINGS* $67,693 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $46,703
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Personnel Changes Electricity Usage Electricity Demand Natural Gas Personnel Changes
$ kWh $ kW-months/year $ MMBtu $ $
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$18,298
Cost:
$6,690
$15,334 196,089 $2,964 381 - - - - $15,334
196,089
kWh
$2,964
381
kW-months/year
-
-
MMBtu
-
-
$
02: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$10,729
Cost:
$22,950
$(-164) (-2,102) $(-23) (-3) $10,916 1,992 - - $(-164)
(-2,102)
kWh
$(-23)
(-3)
kW-months/year
$10,916
1,992
MMBtu
-
-
$
03: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$9,348
Cost:
$8,583
$8,189 104,716 $1,159 149 - - - - $8,189
104,716
kWh
$1,159
149
kW-months/year
-
-
MMBtu
-
-
$
04: 2.4157 ESTABLISH A PREDICTIVE MAINTENANCE PROGRAM Savings:
$7,847
Cost:
$1,000
$8,421 107,680 $1,198 154 - - $(-1,772) - $8,421
107,680
kWh
$1,198
154
kW-months/year
-
-
MMBtu
$(-1,772)
-
$
05: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$4,847
Cost:
$345
$4,244 54,267 $603 78 - - - - $4,244
54,267
kWh
$603
78
kW-months/year
-
-
MMBtu
-
-
$
06: 2.2511 INSULATE BARE EQUIPMENT Savings:
$4,707
Cost:
$1,730
- - - - $4,707 859 - - -
-
kWh
-
-
kW-months/year
$4,707
859
MMBtu
-
-
$
07: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$2,601
Cost:
$1,700
- - - - $2,636 481 $(-35) - -
-
kWh
-
-
kW-months/year
$2,636
481
MMBtu
$(-35)
-
$
08: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$2,549
Cost:
-
$2,230 28,521 $319 41 - - - - $2,230
28,521
kWh
$319
41
kW-months/year
-
-
MMBtu
-
-
$
09: 2.6232 INSTALL SET-BACK TIMERS Savings:
$2,219
Cost:
$1,175
- - - - $2,219 405 - - -
-
kWh
-
-
kW-months/year
$2,219
405
MMBtu
-
-
$
10: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$2,063
Cost:
$35
$1,806 23,101 $257 33 - - - - $1,806
23,101
kWh
$257
33
kW-months/year
-
-
MMBtu
-
-
$
11: 2.4151 DEVELOP A REPAIR/REPLACE POLICY Savings:
$1,699
Cost:
$672
$2,220 28,392 $319 41 - - $(-840) - $2,220
28,392
kWh
$319
41
kW-months/year
-
-
MMBtu
$(-840)
-
$
12: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$786
Cost:
$179
$685 8,757 $101 13 - - - - $685
8,757
kWh
$101
13
kW-months/year
-
-
MMBtu
-
-
$
TOTAL RECOMMENDED Savings:
$67,693
Cost:
$45,059
$42,965 549,421 $6,897 887 $20,478 3,737 $(-2,647) - $42,965
549,421
kWh
$6,897
887
kW-months/year
$20,478
3,737
MMBtu
$(-2,647)
-
$
TOTAL IMPLEMENTED Savings:
$46,703
Cost:
$19,025
$40,214 514,245 $6,500 836 $2,636 481 $(-2,647) - $40,214
514,245
kWh
$6,500
836
kW-months/year
$2,636
481
MMBtu
$(-2,647)
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $
Electricity Usage Electricity Demand Natural Gas Personnel Changes Electricity Usage Electricity Demand Natural Gas Personnel Changes