IAC logo
IAC Assessment: WV0509
Sponsored by:
DOE MESC
IAC logo
IAC Assessment: WV0509
Implementation Grant Funding Opportunity Open
IMPORTANT: The grant program operates on a rolling basis and applications may be submitted at any time, with quarterly reviews.
Learn More
Implementation Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
IAC Center West Virginia University
Assessment Year 2015
Principal Product Coated Steel Sheets
NAICS 332431 - Metal Can Manufacturing
SIC 3411 - Metal Cans
Sales $50,000,000-$100,000,000
# of Employees 63
Plant Area (Sq.Ft.) 300,000
Annual Production 50,000 Tons
Production Hrs. Annual 6,912
Location (State) WV
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $159,385 4,649,432 kWh $0.03
Electricity Demand $157,292 11,964 kW-months/year $13.15
Natural Gas $653,004 121,846 MMBtu $5.36
TOTAL ENERGY COSTS $969,681
RECOMMENDED SAVINGS* $251,110 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $14,211
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Personnel Changes Electricity Usage Electricity Demand Natural Gas Personnel Changes
$ kWh $ kW-months/year $ MMBtu $ $
01: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$227,708
Cost:
$366,480
$(-7,457) (-217,404) $(-4,958) (-377) $240,123 44,799 - - $(-7,457)
(-217,404)
kWh
$(-4,958)
(-377)
kW-months/year
$240,123
44,799
MMBtu
-
-
$
02: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$8,331
Cost:
-
$5,004 145,877 $3,327 253 - - - - $5,004
145,877
kWh
$3,327
253
kW-months/year
-
-
MMBtu
-
-
$
03: 2.4157 ESTABLISH A PREDICTIVE MAINTENANCE PROGRAM Savings:
$6,021
Cost:
$1,000
$4,484 130,720 $2,985 227 - - $(-1,448) - $4,484
130,720
kWh
$2,985
227
kW-months/year
-
-
MMBtu
$(-1,448)
-
$
04: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$3,146
Cost:
$3,449
$1,857 54,139 $1,289 98 - - - - $1,857
54,139
kWh
$1,289
98
kW-months/year
-
-
MMBtu
-
-
$
05: 2.2511 INSULATE BARE EQUIPMENT Savings:
$2,835
Cost:
$885
- - - - $2,835 529 - - -
-
kWh
-
-
kW-months/year
$2,835
529
MMBtu
-
-
$
06: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$1,057
Cost:
$4,884
$636 18,544 $421 32 - - - - $636
18,544
kWh
$421
32
kW-months/year
-
-
MMBtu
-
-
$
07: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$860
Cost:
$39
$518 15,095 $342 26 - - - - $518
15,095
kWh
$342
26
kW-months/year
-
-
MMBtu
-
-
$
08: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$599
Cost:
$182
$362 10,541 $237 18 - - - - $362
10,541
kWh
$237
18
kW-months/year
-
-
MMBtu
-
-
$
09: 2.4151 DEVELOP A REPAIR/REPLACE POLICY Savings:
$553
Cost:
$634
$883 25,737 $592 45 - - $(-922) - $883
25,737
kWh
$592
45
kW-months/year
-
-
MMBtu
$(-922)
-
$
TOTAL RECOMMENDED Savings:
$251,110
Cost:
$377,553
$6,287 183,249 $4,235 322 $242,958 45,328 $(-2,370) - $6,287
183,249
kWh
$4,235
322
kW-months/year
$242,958
45,328
MMBtu
$(-2,370)
-
$
TOTAL IMPLEMENTED Savings:
$14,211
Cost:
$11,034
$8,222 239,681 $5,524 420 $2,835 529 $(-2,370) - $8,222
239,681
kWh
$5,524
420
kW-months/year
$2,835
529
MMBtu
$(-2,370)
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $
Electricity Usage Electricity Demand Natural Gas Personnel Changes Electricity Usage Electricity Demand Natural Gas Personnel Changes