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IAC Assessment: WV0511
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IAC Assessment: WV0511
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IAC Center West Virginia University
Assessment Year 2015
Principal Product Stamping & Related Assemblies
NAICS 336370 - Motor Vehicle Metal Stamping
SIC 3714 - Motor Vehicle Parts And Accessories
Sales $50,000,000-$100,000,000
# of Employees 355
Plant Area (Sq.Ft.) 210,000
Annual Production 73,000,000 Pounds
Production Hrs. Annual 7,200
Location (State) OH
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $452,083 7,783,200 kWh $0.06
Electricity Demand $121,971 13,821 kW-months/year $8.83
Natural Gas $136,596 18,870 MMBtu $7.24
TOTAL ENERGY COSTS $710,650
RECOMMENDED SAVINGS* $144,989 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $44,359
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Personnel Changes Electricity Usage Electricity Demand Natural Gas Personnel Changes
$ kWh $ kW-months/year $ MMBtu $ $
01: 2.4322 USE OR REPLACE WITH ENERGY EFFICIENT SUBSTITUTES Savings:
$34,159
Cost:
$150,000
$26,194 450,846 $7,965 902 - - - - $26,194
450,846
kWh
$7,965
902
kW-months/year
-
-
MMBtu
-
-
$
02: 2.7316 CENTRALIZE CONTROL OF EXHAUST FANS TO ENSURE THEIR SHUTDOWN, OR ESTABLISH PROGRAM TO ENSURE MANUAL SHUTDOWN Savings:
$19,864
Cost:
$40,000
$11,306 194,592 $4,909 556 $3,649 504 - - $11,306
194,592
kWh
$4,909
556
kW-months/year
$3,649
504
MMBtu
-
-
$
03: 2.4224 UPGRADE CONTROLS ON COMPRESSORS Savings:
$16,424
Cost:
$20,442
$12,857 221,285 $3,567 404 - - - - $12,857
221,285
kWh
$3,567
404
kW-months/year
-
-
MMBtu
-
-
$
04: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$15,254
Cost:
$2,007
$12,171 209,477 $3,083 349 - - - - $12,171
209,477
kWh
$3,083
349
kW-months/year
-
-
MMBtu
-
-
$
05: 2.7314 REDUCE VENTILATION AIR Savings:
$14,480
Cost:
$15,000
- - - - $14,480 2,000 - - -
-
kWh
-
-
kW-months/year
$14,480
2,000
MMBtu
-
-
$
06: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$13,417
Cost:
$15,818
$8,366 143,989 $5,051 572 - - - - $8,366
143,989
kWh
$5,051
572
kW-months/year
-
-
MMBtu
-
-
$
07: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$9,476
Cost:
-
$7,560 130,115 $1,916 217 - - - - $7,560
130,115
kWh
$1,916
217
kW-months/year
-
-
MMBtu
-
-
$
08: 3.5111 FILTER AND REUSE HYDRAULIC OIL Savings:
$9,274
Cost:
$12,449
$(-185) (-3,180) $(-47) (-5) $9,506 1,313 - - $(-185)
(-3,180)
kWh
$(-47)
(-5)
kW-months/year
$9,506
1,313
MMBtu
-
-
$
09: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$6,429
Cost:
$15,050
- - - - $6,429 888 - - -
-
kWh
-
-
kW-months/year
$6,429
888
MMBtu
-
-
$
10: 2.7221 LOWER TEMPERATURE DURING THE WINTER SEASON AND VICE-VERSA Savings:
$3,475
Cost:
$618
- - - - $3,475 480 - - -
-
kWh
-
-
kW-months/year
$3,475
480
MMBtu
-
-
$
11: 2.4151 DEVELOP A REPAIR/REPLACE POLICY Savings:
$1,478
Cost:
$677
$1,744 30,011 $442 50 - - $(-708) - $1,744
30,011
kWh
$442
50
kW-months/year
-
-
MMBtu
$(-708)
-
$
12: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$759
Cost:
$30
$609 10,479 $150 17 - - - - $609
10,479
kWh
$150
17
kW-months/year
-
-
MMBtu
-
-
$
13: 2.4157 ESTABLISH A PREDICTIVE MAINTENANCE PROGRAM Savings:
$500
Cost:
$1,000
$1,674 28,810 $424 48 - - $(-1,598) - $1,674
28,810
kWh
$424
48
kW-months/year
-
-
MMBtu
$(-1,598)
-
$
TOTAL RECOMMENDED Savings:
$144,989
Cost:
$273,091
$82,296 1,416,424 $27,460 3,110 $37,539 5,185 $(-2,306) - $82,296
1,416,424
kWh
$27,460
3,110
kW-months/year
$37,539
5,185
MMBtu
$(-2,306)
-
$
TOTAL IMPLEMENTED Savings:
$44,359
Cost:
$20,150
$32,124 552,881 $11,066 1,253 $3,475 480 $(-2,306) - $32,124
552,881
kWh
$11,066
1,253
kW-months/year
$3,475
480
MMBtu
$(-2,306)
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $
Electricity Usage Electricity Demand Natural Gas Personnel Changes Electricity Usage Electricity Demand Natural Gas Personnel Changes