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IAC Assessment: WV0512
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IAC Assessment: WV0512
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IAC Center West Virginia University
Assessment Year 2015
Principal Product Faced Brick
NAICS 327120 - Clay Building Material and Refractories Manufacturing
SIC 3251 - Brick And Structural Clay Tile
Sales $1,000,000-$5,000,000
# of Employees 40
Plant Area (Sq.Ft.) 100,000
Annual Production 40,000 Tons
Production Hrs. Annual 5,880
Location (State) WV
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $132,280 3,008,662 kWh $0.04
Electricity Demand $120,631 9,916 kW-months/year $12.17
Natural Gas $551,339 92,587 MMBtu $5.95
Coal $35,650 6,543 MMBtu $5.45
TOTAL ENERGY COSTS $839,900
RECOMMENDED SAVINGS* $61,832 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $27,944
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Coal Personnel Changes Electricity Usage Electricity Demand Natural Gas Coal Personnel Changes
$ kWh $ kW-months/year $ MMBtu $ MMBtu $ $
01: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$29,352
Cost:
$75,000
- - - - $28,002 4,706 $1,350 248 - - -
-
kWh
-
-
kW-months/year
$28,002
4,706
MMBtu
$1,350
248
MMBtu
-
-
$
02: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$13,436
Cost:
$500
- - - - $14,036 2,359 - - $(-600) - -
-
kWh
-
-
kW-months/year
$14,036
2,359
MMBtu
-
-
MMBtu
$(-600)
-
$
03: 2.4224 UPGRADE CONTROLS ON COMPRESSORS Savings:
$4,536
Cost:
$20,300
$2,723 61,889 $1,813 149 - - - - - - $2,723
61,889
kWh
$1,813
149
kW-months/year
-
-
MMBtu
-
-
MMBtu
-
-
$
04: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$4,356
Cost:
-
$2,786 63,312 $1,570 129 - - - - - - $2,786
63,312
kWh
$1,570
129
kW-months/year
-
-
MMBtu
-
-
MMBtu
-
-
$
05: 2.4157 ESTABLISH A PREDICTIVE MAINTENANCE PROGRAM Savings:
$3,325
Cost:
$1,000
$3,521 80,020 $1,984 163 - - - - $(-2,180) - $3,521
80,020
kWh
$1,984
163
kW-months/year
-
-
MMBtu
-
-
MMBtu
$(-2,180)
-
$
06: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$2,537
Cost:
$80
$1,624 36,902 $913 75 - - - - - - $1,624
36,902
kWh
$913
75
kW-months/year
-
-
MMBtu
-
-
MMBtu
-
-
$
07: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$2,467
Cost:
$549
$1,566 35,601 $901 74 - - - - - - $1,566
35,601
kWh
$901
74
kW-months/year
-
-
MMBtu
-
-
MMBtu
-
-
$
08: 2.2511 INSULATE BARE EQUIPMENT Savings:
$1,061
Cost:
$468
- - - - $1,023 172 $38 7 - - -
-
kWh
-
-
kW-months/year
$1,023
172
MMBtu
$38
7
MMBtu
-
-
$
09: 2.4151 DEVELOP A REPAIR/REPLACE POLICY Savings:
$762
Cost:
$554
$792 18,005 $450 37 - - - - $(-480) - $792
18,005
kWh
$450
37
kW-months/year
-
-
MMBtu
-
-
MMBtu
$(-480)
-
$
TOTAL RECOMMENDED Savings:
$61,832
Cost:
$98,451
$13,012 295,729 $7,631 627 $43,061 7,237 $1,388 255 $(-3,260) - $13,012
295,729
kWh
$7,631
627
kW-months/year
$43,061
7,237
MMBtu
$1,388
255
MMBtu
$(-3,260)
-
$
TOTAL IMPLEMENTED Savings:
$27,944
Cost:
$3,151
$10,289 233,840 $5,818 478 $15,059 2,531 $38 7 $(-3,260) - $10,289
233,840
kWh
$5,818
478
kW-months/year
$15,059
2,531
MMBtu
$38
7
MMBtu
$(-3,260)
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ MMBtu $ $
Electricity Usage Electricity Demand Natural Gas Coal Personnel Changes Electricity Usage Electricity Demand Natural Gas Coal Personnel Changes