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IAC Assessment: WV0513
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IAC Assessment: WV0513
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IAC Center West Virginia University
Assessment Year 2015
Principal Product Hardwood Flooring
NAICS 321918 - Other Millwork (including Flooring)
SIC 2421 - Sawmills And Planing Mills, General
Sales $10,000,000-$50,000,000
# of Employees 150
Plant Area (Sq.Ft.) 150,000
Annual Production 10,000 Thousand Feet
Production Hrs. Annual 2,457
Location (State) WV
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $608,936 10,604,452 kWh $0.06
Electricity Demand $214,839 29,474 kW-months/year $7.29
Wood $654,618 116,480 MMBtu $5.62
TOTAL ENERGY COSTS $1,478,393
RECOMMENDED SAVINGS* $279,623 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $120,543
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Wood Personnel Changes Electricity Usage Electricity Demand Wood Personnel Changes
$ kWh $ kW-months/year $ MMBtu $ $
01: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$125,552
Cost:
$301,080
$(-20,928) (-364,597) - - $146,480 26,064 - - $(-20,928)
(-364,597)
kWh
-
-
kW-months/year
$146,480
26,064
MMBtu
-
-
$
02: 2.2511 INSULATE BARE EQUIPMENT Savings:
$45,398
Cost:
$21,389
- - - - $45,398 8,078 - - -
-
kWh
-
-
kW-months/year
$45,398
8,078
MMBtu
-
-
$
03: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$44,726
Cost:
$1,700
- - - - $44,758 7,964 $(-32) - -
-
kWh
-
-
kW-months/year
$44,758
7,964
MMBtu
$(-32)
-
$
04: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$26,154
Cost:
$21,062
$20,857 363,373 $5,297 727 - - - - $20,857
363,373
kWh
$5,297
727
kW-months/year
-
-
MMBtu
-
-
$
05: 2.4157 ESTABLISH A PREDICTIVE MAINTENANCE PROGRAM Savings:
$18,366
Cost:
$1,000
$15,918 277,315 $5,016 688 - - $(-2,568) - $15,918
277,315
kWh
$5,016
688
kW-months/year
-
-
MMBtu
$(-2,568)
-
$
06: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$7,374
Cost:
$4,512
$6,280 109,414 $1,094 150 - - - - $6,280
109,414
kWh
$1,094
150
kW-months/year
-
-
MMBtu
-
-
$
07: 2.4151 DEVELOP A REPAIR/REPLACE POLICY Savings:
$4,518
Cost:
$879
$3,582 62,396 $1,128 155 - - $(-192) - $3,582
62,396
kWh
$1,128
155
kW-months/year
-
-
MMBtu
$(-192)
-
$
08: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$3,613
Cost:
-
$2,640 45,997 $973 134 - - - - $2,640
45,997
kWh
$973
134
kW-months/year
-
-
MMBtu
-
-
$
09: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,786
Cost:
$903
$1,257 21,905 $529 73 - - - - $1,257
21,905
kWh
$529
73
kW-months/year
-
-
MMBtu
-
-
$
10: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$1,405
Cost:
$1,113
$851 14,823 $554 76 - - - - $851
14,823
kWh
$554
76
kW-months/year
-
-
MMBtu
-
-
$
11: 2.6232 INSTALL SET-BACK TIMERS Savings:
$731
Cost:
$1,164
$622 10,841 $109 15 - - - - $622
10,841
kWh
$109
15
kW-months/year
-
-
MMBtu
-
-
$
TOTAL RECOMMENDED Savings:
$279,623
Cost:
$354,802
$31,079 541,467 $14,700 2,016 $236,636 42,106 $(-2,792) - $31,079
541,467
kWh
$14,700
2,016
kW-months/year
$236,636
42,106
MMBtu
$(-2,792)
-
$
TOTAL IMPLEMENTED Savings:
$120,543
Cost:
$28,148
$24,870 433,277 $8,309 1,140 $90,156 16,042 $(-2,792) - $24,870
433,277
kWh
$8,309
1,140
kW-months/year
$90,156
16,042
MMBtu
$(-2,792)
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $
Electricity Usage Electricity Demand Wood Personnel Changes Electricity Usage Electricity Demand Wood Personnel Changes