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IAC Assessment: WV0519
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IAC Assessment: WV0519
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IAC Center West Virginia University
Assessment Year 2016
Principal Product Books printing
NAICS 323117 - Books Printing
SIC 2732 - Book Printing
Sales $100,000,000-$500,000,000
# of Employees 584
Plant Area (Sq.Ft.) 407,806
Annual Production 115,000,000 Pieces
Production Hrs. Annual 8,760
Location (State) VA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $1,565,064 28,468,007 kWh $0.05
Electricity Demand $870,251 51,814 kW-months/year $16.80
Natural Gas $394,796 65,591 MMBtu $6.02
TOTAL ENERGY COSTS $2,830,111
RECOMMENDED SAVINGS* $361,928 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $311,968
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Personnel Changes Electricity Usage Electricity Demand Natural Gas Personnel Changes
$ kWh $ kW-months/year $ MMBtu $ $
01: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$161,462
Cost:
$330,000
- - - - $161,462 26,821 - - -
-
kWh
-
-
kW-months/year
$161,462
26,821
MMBtu
-
-
$
02: 2.4224 UPGRADE CONTROLS ON COMPRESSORS Savings:
$49,713
Cost:
$8,500
$35,047 637,210 $14,666 873 - - - - $35,047
637,210
kWh
$14,666
873
kW-months/year
-
-
MMBtu
-
-
$
03: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$45,853
Cost:
$50,000
$32,329 587,796 $13,524 805 - - - - $32,329
587,796
kWh
$13,524
805
kW-months/year
-
-
MMBtu
-
-
$
04: 2.4157 ESTABLISH A PREDICTIVE MAINTENANCE PROGRAM Savings:
$45,119
Cost:
$1,000
$33,058 601,049 $13,826 823 - - $(-1,765) - $33,058
601,049
kWh
$13,826
823
kW-months/year
-
-
MMBtu
$(-1,765)
-
$
05: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$32,274
Cost:
$33,606
$22,748 413,601 $9,526 567 - - - - $22,748
413,601
kWh
$9,526
567
kW-months/year
-
-
MMBtu
-
-
$
06: 2.4151 DEVELOP A REPAIR/REPLACE POLICY Savings:
$9,710
Cost:
$691
$6,973 126,784 $2,923 174 - - $(-186) - $6,973
126,784
kWh
$2,923
174
kW-months/year
-
-
MMBtu
$(-186)
-
$
07: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$5,404
Cost:
$4,258
$3,808 69,232 $1,596 95 - - - - $3,808
69,232
kWh
$1,596
95
kW-months/year
-
-
MMBtu
-
-
$
08: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$4,974
Cost:
$333
$3,512 63,847 $1,462 87 - - - - $3,512
63,847
kWh
$1,462
87
kW-months/year
-
-
MMBtu
-
-
$
09: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$3,944
Cost:
$155
$2,785 50,636 $1,159 69 - - - - $2,785
50,636
kWh
$1,159
69
kW-months/year
-
-
MMBtu
-
-
$
10: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$3,228
Cost:
-
$2,270 41,277 $958 57 - - - - $2,270
41,277
kWh
$958
57
kW-months/year
-
-
MMBtu
-
-
$
11: 2.2511 INSULATE BARE EQUIPMENT Savings:
$247
Cost:
$439
- - - - $247 41 - - -
-
kWh
-
-
kW-months/year
$247
41
MMBtu
-
-
$
TOTAL RECOMMENDED Savings:
$361,928
Cost:
$428,982
$142,530 2,591,432 $59,640 3,550 $161,709 26,862 $(-1,951) - $142,530
2,591,432
kWh
$59,640
3,550
kW-months/year
$161,709
26,862
MMBtu
$(-1,951)
-
$
TOTAL IMPLEMENTED Savings:
$311,968
Cost:
$420,043
$107,483 1,954,222 $44,974 2,677 $161,462 26,821 $(-1,951) - $107,483
1,954,222
kWh
$44,974
2,677
kW-months/year
$161,462
26,821
MMBtu
$(-1,951)
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $
Electricity Usage Electricity Demand Natural Gas Personnel Changes Electricity Usage Electricity Demand Natural Gas Personnel Changes