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IAC Assessment: WV0520
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IAC Assessment: WV0520
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IAC Center West Virginia University
Assessment Year 2016
Principal Product Metal Stamping
NAICS 336370 - Motor Vehicle Metal Stamping
SIC 3465 - Automotive Stampings
Sales $10,000,000-$50,000,000
# of Employees 65
Plant Area (Sq.Ft.) 155,000
Annual Production 20,000,000 Pieces
Production Hrs. Annual 4,940
Location (State) OH
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $100,566 1,995,347 kWh $0.05
Electricity Demand $137,369 7,770 kW-months/year $17.68
Natural Gas $17,363 2,221 MMBtu $7.82
TOTAL ENERGY COSTS $255,298
RECOMMENDED SAVINGS* $48,267 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $7,366
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Natural Gas Personnel Changes Electricity Usage Electricity Demand Electricity Fees Natural Gas Personnel Changes
$ kWh $ kW-months/year $ $ $ MMBtu $ $
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$32,234
Cost:
$120,094
$17,400 345,247 $14,834 839 - - - - - - $17,400
345,247
kWh
$14,834
839
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
02: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$4,194
Cost:
$11,813
$2,267 44,982 $1,927 109 - - - - - - $2,267
44,982
kWh
$1,927
109
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
03: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$4,037
Cost:
$370
$2,181 43,265 $1,856 105 - - - - - - $2,181
43,265
kWh
$1,856
105
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
04: 2.7447 INSTALL VINYL STRIP / HIGH SPEED / AIR CURTAIN DOORS Savings:
$1,924
Cost:
$1,187
- - - - - - $1,924 246 - - -
-
kWh
-
-
kW-months/year
-
-
$
$1,924
246
MMBtu
-
-
$
05: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$1,776
Cost:
$5,830
- - - - $1,776 - - - - - -
-
kWh
-
-
kW-months/year
$1,776
-
$
-
-
MMBtu
-
-
$
06: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,809
Cost:
$1,589
$960 19,047 $849 48 - - - - - - $960
19,047
kWh
$849
48
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
07: 2.4151 DEVELOP A REPAIR/REPLACE POLICY Savings:
$780
Cost:
$1,156
$639 12,672 $548 31 - - - - $(-407) - $639
12,672
kWh
$548
31
kW-months/year
-
-
$
-
-
MMBtu
$(-407)
-
$
08: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$773
Cost:
$1,420
$419 8,316 $354 20 - - - - - - $419
8,316
kWh
$354
20
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
09: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$461
Cost:
$428
$249 4,932 $212 12 - - - - - - $249
4,932
kWh
$212
12
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
10: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$279
Cost:
$384
$191 3,785 $88 5 - - - - - - $191
3,785
kWh
$88
5
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
TOTAL RECOMMENDED Savings:
$48,267
Cost:
$144,271
$24,306 482,246 $20,668 1,169 $1,776 - $1,924 246 $(-407) - $24,306
482,246
kWh
$20,668
1,169
kW-months/year
$1,776
-
$
$1,924
246
MMBtu
$(-407)
-
$
TOTAL IMPLEMENTED Savings:
$7,366
Cost:
$3,927
$4,220 83,701 $3,553 201 - - - - $(-407) - $4,220
83,701
kWh
$3,553
201
kW-months/year
-
-
$
-
-
MMBtu
$(-407)
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ MMBtu $ $
Electricity Usage Electricity Demand Electricity Fees Natural Gas Personnel Changes Electricity Usage Electricity Demand Electricity Fees Natural Gas Personnel Changes