Implementation Grant Funding Opportunity Open
IMPORTANT: The grant program operates on a rolling basis and applications may be submitted at any time, with quarterly reviews.
Learn More
Implementation Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
| IAC Center | West Virginia University |
|---|---|
| Assessment Year | 2016 |
| Principal Product | Fabricated Metal |
| NAICS | 332999 - All Other Miscellaneous Fabricated Metal Product Manufacturing |
| SIC | 3499 - Fabricated Metal Products, Nec |
| Sales | $5,000,000-$10,000,000 |
| # of Employees | 61 |
| Plant Area (Sq.Ft.) | 75,000 |
| Annual Production | 1,200 Tons |
| Production Hrs. Annual | 5,516 |
| Location (State) | OH |
| Source | Yearly Cost | Usage | Unit | Unit Cost |
|---|---|---|---|---|
| Electricity Usage | $92,738 | 1,309,500 | kWh | $0.07 |
| Electricity Demand | $34,422 | 4,305 | kW-months/year | $8.00 |
| Natural Gas | $28,605 | 2,718 | MMBtu | $10.52 |
| TOTAL ENERGY COSTS | $155,765 | |||
| RECOMMENDED SAVINGS* | $32,457 | *Non-energy impacts included in savings. See recommendations below |
||
| IMPLEMENTED SAVINGS* | $12,420 | |||
| #|Description |
Savings Cost |
Status | Electricity Usage | Electricity Demand | Natural Gas | Personnel Changes | Electricity Usage | Electricity Demand | Natural Gas | Personnel Changes | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| $ | kWh | $ | kW-months/year | $ | MMBtu | $ | $ | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 01: 2.4322 USE OR REPLACE WITH ENERGY EFFICIENT SUBSTITUTES |
Savings: $13,053 Cost: $54,000 |
$7,901 | 111,601 | $5,152 | 644 | - | - | - | - |
$7,901 111,601 kWh |
$5,152 644 kW-months/year |
- - MMBtu |
- - $ |
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| 02: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO |
Savings: $4,539 Cost: $1,100 |
- | - | - | - | $4,629 | 440 | $(-90) | - |
- - kWh |
- - kW-months/year |
$4,629 440 MMBtu |
$(-90) - $ |
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| 03: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS |
Savings: $4,268 Cost: $2,530 |
$4,060 | 57,347 | $208 | 26 | - | - | - | - |
$4,060 57,347 kWh |
$208 26 kW-months/year |
- - MMBtu |
- - $ |
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| 04: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT |
Savings: $3,255 Cost: $6,300 |
$(-38) | (-536) | - | - | $3,293 | 313 | - | - |
$(-38) (-536) kWh |
- - kW-months/year |
$3,293 313 MMBtu |
- - $ |
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| 05: 2.4224 UPGRADE CONTROLS ON COMPRESSORS |
Savings: $2,540 Cost: $4,500 |
$2,540 | 35,878 | - | - | - | - | - | - |
$2,540 35,878 kWh |
- - kW-months/year |
- - MMBtu |
- - $ |
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| 06: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED |
Savings: $1,524 Cost: $60 |
$1,220 | 17,233 | $304 | 38 | - | - | - | - |
$1,220 17,233 kWh |
$304 38 kW-months/year |
- - MMBtu |
- - $ |
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| 07: 2.7447 INSTALL VINYL STRIP / HIGH SPEED / AIR CURTAIN DOORS |
Savings: $1,189 Cost: $283 |
- | - | - | - | $1,189 | 113 | - | - |
- - kWh |
- - kW-months/year |
$1,189 113 MMBtu |
- - $ |
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| 08: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES |
Savings: $1,044 Cost: $165 |
$836 | 11,801 | $208 | 26 | - | - | - | - |
$836 11,801 kWh |
$208 26 kW-months/year |
- - MMBtu |
- - $ |
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| 09: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE |
Savings: $581 Cost: $1,275 |
$469 | 6,622 | $112 | 14 | - | - | - | - |
$469 6,622 kWh |
$112 14 kW-months/year |
- - MMBtu |
- - $ |
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| 10: 2.2511 INSULATE BARE EQUIPMENT |
Savings: $252 Cost: $263 |
- | - | - | - | $252 | 24 | - | - |
- - kWh |
- - kW-months/year |
$252 24 MMBtu |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 11: 2.4151 DEVELOP A REPAIR/REPLACE POLICY |
Savings: $212 Cost: $527 |
$268 | 3,785 | $64 | 8 | - | - | $(-120) | - |
$268 3,785 kWh |
$64 8 kW-months/year |
- - MMBtu |
$(-120) - $ |
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| TOTAL RECOMMENDED |
Savings: $32,457 Cost: $71,003 |
$17,256 | 243,731 | $6,048 | 756 | $9,363 | 890 | $(-210) | - | $17,256 243,731 kWh |
$6,048 756 kW-months/year |
$9,363 890 MMBtu |
$(-210) - $ |
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| TOTAL IMPLEMENTED |
Savings: $12,420 Cost: $5,920 |
$6,853 | 96,788 | $896 | 112 | $4,881 | 464 | $(-210) | - | $6,853 96,788 kWh |
$896 112 kW-months/year |
$4,881 464 MMBtu |
$(-210) - $ |
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Savings Cost |
$ | kWh | $ | kW-months/year | $ | MMBtu | $ | $ | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| Electricity Usage | Electricity Demand | Natural Gas | Personnel Changes | Electricity Usage | Electricity Demand | Natural Gas | Personnel Changes | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||