Implementation Grant Funding Opportunity Open
IMPORTANT: The grant program operates on a rolling basis and applications may be submitted at any time, with quarterly reviews.
Learn More
Implementation Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
| IAC Center | West Virginia University |
|---|---|
| Assessment Year | 2016 |
| Principal Product | Vinyl Extrusion |
| NAICS | 326199 - All Other Plastics Product Manufacturing |
| SIC | 3089 - Plastics Products, Nec |
| Sales | $50,000,000-$100,000,000 |
| # of Employees | 154 |
| Plant Area (Sq.Ft.) | 196,000 |
| Annual Production | 50,000,000 Pounds |
| Production Hrs. Annual | 8,568 |
| Location (State) | WV |
| Source | Yearly Cost | Usage | Unit | Unit Cost |
|---|---|---|---|---|
| Electricity Usage | $996,946 | 24,572,128 | kWh | $0.04 |
| Electricity Demand | $640,270 | 55,575 | kW-months/year | $11.52 |
| Electricity Fees | $6,000 | - | $ | - |
| Natural Gas | $6,393 | 990 | MMBtu | $6.46 |
| TOTAL ENERGY COSTS | $1,649,609 | |||
| RECOMMENDED SAVINGS* | $165,764 | *Non-energy impacts included in savings. See recommendations below |
||
| IMPLEMENTED SAVINGS* | $142,357 | |||
| #|Description |
Savings Cost |
Status | Electricity Usage | Electricity Demand | Natural Gas | Personnel Changes | Electricity Usage | Electricity Demand | Natural Gas | Personnel Changes | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| $ | kWh | $ | kW-months/year | $ | MMBtu | $ | $ | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 01: 2.2511 INSULATE BARE EQUIPMENT |
Savings: $45,649 Cost: $8,838 |
$32,666 | 804,578 | $12,983 | 1,127 | - | - | - | - |
$32,666 804,578 kWh |
$12,983 1,127 kW-months/year |
- - MMBtu |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 02: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM |
Savings: $44,558 Cost: $72,000 |
$31,886 | 785,367 | $12,672 | 1,100 | - | - | - | - |
$31,886 785,367 kWh |
$12,672 1,100 kW-months/year |
- - MMBtu |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 03: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS |
Savings: $22,714 Cost: $16,453 |
$16,252 | 400,305 | $6,462 | 561 | - | - | - | - |
$16,252 400,305 kWh |
$6,462 561 kW-months/year |
- - MMBtu |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 04: 2.4157 ESTABLISH A PREDICTIVE MAINTENANCE PROGRAM |
Savings: $15,987 Cost: $1,000 |
$14,719 | 362,534 | $5,852 | 508 | - | - | $(-4,584) | - |
$14,719 362,534 kWh |
$5,852 508 kW-months/year |
- - MMBtu |
$(-4,584) - $ |
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| 05: 2.4151 DEVELOP A REPAIR/REPLACE POLICY |
Savings: $8,519 Cost: $1,125 |
$6,369 | 156,866 | $2,534 | 220 | - | - | $(-384) | - |
$6,369 156,866 kWh |
$2,534 220 kW-months/year |
- - MMBtu |
$(-384) - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 06: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED |
Savings: $8,493 Cost: $128 |
$6,074 | 149,602 | $2,419 | 210 | - | - | - | - |
$6,074 149,602 kWh |
$2,419 210 kW-months/year |
- - MMBtu |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 07: 2.4224 UPGRADE CONTROLS ON COMPRESSORS |
Savings: $6,845 Cost: $5,000 |
$4,898 | 120,647 | $1,947 | 169 | - | - | - | - |
$4,898 120,647 kWh |
$1,947 169 kW-months/year |
- - MMBtu |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 08: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT |
Savings: $6,395 Cost: $27,920 |
- | - | - | - | $6,395 | 990 | - | - |
- - kWh |
- - kW-months/year |
$6,395 990 MMBtu |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 09: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES |
Savings: $4,409 Cost: $1,036 |
$3,153 | 77,659 | $1,256 | 109 | - | - | - | - |
$3,153 77,659 kWh |
$1,256 109 kW-months/year |
- - MMBtu |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 10: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM |
Savings: $2,195 Cost: $8,450 |
$1,573 | 38,745 | $622 | 54 | - | - | - | - |
$1,573 38,745 kWh |
$622 54 kW-months/year |
- - MMBtu |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| TOTAL RECOMMENDED |
Savings: $165,764 Cost: $141,950 |
$117,590 | 2,896,303 | $46,747 | 4,058 | $6,395 | 990 | $(-4,968) | - | $117,590 2,896,303 kWh |
$46,747 4,058 kW-months/year |
$6,395 990 MMBtu |
$(-4,968) - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| TOTAL IMPLEMENTED |
Savings: $142,357 Cost: $112,777 |
$105,147 | 2,589,835 | $41,794 | 3,628 | - | - | $(-4,584) | - | $105,147 2,589,835 kWh |
$41,794 3,628 kW-months/year |
- - MMBtu |
$(-4,584) - $ |
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Savings Cost |
$ | kWh | $ | kW-months/year | $ | MMBtu | $ | $ | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| Electricity Usage | Electricity Demand | Natural Gas | Personnel Changes | Electricity Usage | Electricity Demand | Natural Gas | Personnel Changes | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||