Implementation Grant Funding Opportunity Open
IMPORTANT: The grant program operates on a rolling basis and applications may be submitted at any time, with quarterly reviews.
Learn More
Implementation Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
| IAC Center | West Virginia University |
|---|---|
| Assessment Year | 2016 |
| Principal Product | Metal Heat Treating |
| NAICS | 332811 - Metal Heat Treating |
| SIC | 3398 - Metal Heat Treating |
| Sales | $1,000,000-$5,000,000 |
| # of Employees | 18 |
| Plant Area (Sq.Ft.) | 27,500 |
| Annual Production | 12,000,000 Pounds |
| Production Hrs. Annual | 5,400 |
| Location (State) | OH |
| Source | Yearly Cost | Usage | Unit | Unit Cost |
|---|---|---|---|---|
| Electricity Usage | $94,251 | 1,191,000 | kWh | $0.08 |
| Electricity Demand | $24,054 | 3,948 | kW-months/year | $6.09 |
| Electricity Fees | $240 | - | $ | - |
| Natural Gas | $125,939 | 41,487 | MMBtu | $3.04 |
| TOTAL ENERGY COSTS | $260,864 | |||
| RECOMMENDED SAVINGS* | $74,938 | *Non-energy impacts included in savings. See recommendations below |
||
| IMPLEMENTED SAVINGS* | $35,105 | |||
| #|Description |
Savings Cost |
Status | Electricity Usage | Electricity Demand | Natural Gas | Solid Waste (non-haz) | Personnel Changes | Electricity Usage | Electricity Demand | Natural Gas | Solid Waste (non-haz) | Personnel Changes | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| $ | kWh | $ | kW-months/year | $ | MMBtu | $ | lb | $ | $ | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 01: 2.1221 REPLACE OBSOLETE BURNERS WITH MORE EFFICIENT ONES |
Savings: $19,064 Cost: $33,000 |
- | - | - | - | $19,064 | 6,271 | - | - | - | - |
- - kWh |
- - kW-months/year |
$19,064 6,271 MMBtu |
- - lb |
- - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 02: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT |
Savings: $18,039 Cost: $63,000 |
$(-438) | (-5,534) | - | - | $18,477 | 6,078 | - | - | - | - |
$(-438) (-5,534) kWh |
- - kW-months/year |
$18,477 6,078 MMBtu |
- - lb |
- - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 03: 2.2511 INSULATE BARE EQUIPMENT |
Savings: $12,371 Cost: $25,305 |
$3,013 | 38,090 | $518 | 85 | $8,840 | 2,908 | - | - | - | - |
$3,013 38,090 kWh |
$518 85 kW-months/year |
$8,840 2,908 MMBtu |
- - lb |
- - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 04: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO |
Savings: $11,464 Cost: $4,100 |
- | - | - | - | $12,303 | 4,047 | - | - | $(-839) | - |
- - kWh |
- - kW-months/year |
$12,303 4,047 MMBtu |
- - lb |
$(-839) - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 05: 2.6232 INSTALL SET-BACK TIMERS |
Savings: $4,942 Cost: - |
$4,473 | 56,549 | $469 | 77 | - | - | - | - | - | - |
$4,473 56,549 kWh |
$469 77 kW-months/year |
- - MMBtu |
- - lb |
- - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 06: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS |
Savings: $3,891 Cost: $8,624 |
$3,325 | 42,308 | $566 | 93 | - | - | - | - | - | - |
$3,325 42,308 kWh |
$566 93 kW-months/year |
- - MMBtu |
- - lb |
- - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 07: 3.5222 USE SAND FOR OTHER PURPOSES (EG CONSTRUCTION FILL, COVER FOR MUNICIPAL LANDFILLS) |
Savings: $2,730 Cost: $2,795 |
- | - | - | - | - | - | $2,730 | 300,000 | - | - |
- - kWh |
- - kW-months/year |
- - MMBtu |
$2,730 300,000 lb |
- - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 08: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS |
Savings: $1,225 Cost: $4,010 |
$957 | 12,096 | $268 | 44 | - | - | - | - | - | - |
$957 12,096 kWh |
$268 44 kW-months/year |
- - MMBtu |
- - lb |
- - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 09: 2.4157 ESTABLISH A PREDICTIVE MAINTENANCE PROGRAM |
Savings: $956 Cost: $1,000 |
$1,954 | 24,697 | $335 | 55 | - | - | - | - | $(-1,333) | - |
$1,954 24,697 kWh |
$335 55 kW-months/year |
- - MMBtu |
- - lb |
$(-1,333) - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 10: 2.4151 DEVELOP A REPAIR/REPLACE POLICY |
Savings: $256 Cost: $649 |
$330 | 4,168 | $55 | 9 | - | - | - | - | $(-129) | - |
$330 4,168 kWh |
$55 9 kW-months/year |
- - MMBtu |
- - lb |
$(-129) - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| TOTAL RECOMMENDED |
Savings: $74,938 Cost: $142,483 |
$13,614 | 172,374 | $2,211 | 363 | $58,684 | 19,304 | $2,730 | 300,000 | $(-2,301) | - | $13,614 172,374 kWh |
$2,211 363 kW-months/year |
$58,684 19,304 MMBtu |
$2,730 300,000 lb |
$(-2,301) - $ |
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| TOTAL IMPLEMENTED |
Savings: $35,105 Cost: $43,688 |
$14,052 | 177,908 | $2,211 | 363 | $21,143 | 6,955 | - | - | $(-2,301) | - | $14,052 177,908 kWh |
$2,211 363 kW-months/year |
$21,143 6,955 MMBtu |
- - lb |
$(-2,301) - $ |
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Savings Cost |
$ | kWh | $ | kW-months/year | $ | MMBtu | $ | lb | $ | $ | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| Electricity Usage | Electricity Demand | Natural Gas | Solid Waste (non-haz) | Personnel Changes | Electricity Usage | Electricity Demand | Natural Gas | Solid Waste (non-haz) | Personnel Changes | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||