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IAC Assessment: WV0532
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IAC Assessment: WV0532
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IAC Center West Virginia University
Assessment Year 2016
Principal Product Fabricated Rubber
NAICS 326299 - All Other Rubber Product Manufacturing
SIC 3069 - Fabricated Rubber Products, Nec
Sales $10,000,000-$50,000,000
# of Employees 50
Plant Area (Sq.Ft.) 57,000
Annual Production 9,000,000 Pounds
Production Hrs. Annual 4,160
Location (State) OH
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $143,672 2,195,620 kWh $0.07
Electricity Demand $152,897 11,808 kW-months/year $12.95
Natural Gas $39,192 9,904 MMBtu $3.96
TOTAL ENERGY COSTS $335,761
RECOMMENDED SAVINGS* $72,685 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $13,794
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Personnel Changes Electricity Usage Electricity Demand Natural Gas Personnel Changes
$ kWh $ kW-months/year $ MMBtu $ $
01: 2.2621 MODIFY REFRIGERATION SYSTEM TO OPERATE AT A LOWER PRESSURE Savings:
$35,091
Cost:
$2,025
$22,335 341,512 $12,756 985 - - - - $22,335
341,512
kWh
$12,756
985
kW-months/year
-
-
MMBtu
-
-
$
02: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$15,778
Cost:
$25,000
$11,712 179,075 $4,066 314 - - - - $11,712
179,075
kWh
$4,066
314
kW-months/year
-
-
MMBtu
-
-
$
03: 2.7231 USE RADIANT HEATER FOR SPOT HEATING Savings:
$7,492
Cost:
$18,550
- - - - $7,492 1,892 - - -
-
kWh
-
-
kW-months/year
$7,492
1,892
MMBtu
-
-
$
04: 2.3131 RESCHEDULE PLANT OPERATIONS OR REDUCE LOAD TO AVOID PEAKS Savings:
$5,128
Cost:
-
- - $5,128 396 - - - - -
-
kWh
$5,128
396
kW-months/year
-
-
MMBtu
-
-
$
05: 2.7447 INSTALL VINYL STRIP / HIGH SPEED / AIR CURTAIN DOORS Savings:
$2,095
Cost:
$730
- - - - $2,095 529 - - -
-
kWh
-
-
kW-months/year
$2,095
529
MMBtu
-
-
$
06: 2.7447 INSTALL VINYL STRIP / HIGH SPEED / AIR CURTAIN DOORS Savings:
$1,845
Cost:
$2,675
$1,456 22,259 $389 30 - - - - $1,456
22,259
kWh
$389
30
kW-months/year
-
-
MMBtu
-
-
$
07: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$1,284
Cost:
$552
$818 12,505 $466 36 - - - - $818
12,505
kWh
$466
36
kW-months/year
-
-
MMBtu
-
-
$
08: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$884
Cost:
$158
$560 8,565 $324 25 - - - - $560
8,565
kWh
$324
25
kW-months/year
-
-
MMBtu
-
-
$
09: 2.4151 DEVELOP A REPAIR/REPLACE POLICY Savings:
$806
Cost:
$235
$606 9,272 $350 27 - - $(-150) - $606
9,272
kWh
$350
27
kW-months/year
-
-
MMBtu
$(-150)
-
$
10: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$811
Cost:
-
$513 7,851 $298 23 - - - - $513
7,851
kWh
$298
23
kW-months/year
-
-
MMBtu
-
-
$
11: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$796
Cost:
$795
$317 4,842 $479 37 - - - - $317
4,842
kWh
$479
37
kW-months/year
-
-
MMBtu
-
-
$
12: 2.4224 UPGRADE CONTROLS ON COMPRESSORS Savings:
$530
Cost:
$2,500
$336 5,131 $194 15 - - - - $336
5,131
kWh
$194
15
kW-months/year
-
-
MMBtu
-
-
$
13: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$145
Cost:
$25
$93 1,418 $52 4 - - - - $93
1,418
kWh
$52
4
kW-months/year
-
-
MMBtu
-
-
$
TOTAL RECOMMENDED Savings:
$72,685
Cost:
$53,245
$38,746 592,430 $24,502 1,892 $9,587 2,421 $(-150) - $38,746
592,430
kWh
$24,502
1,892
kW-months/year
$9,587
2,421
MMBtu
$(-150)
-
$
TOTAL IMPLEMENTED Savings:
$13,794
Cost:
$5,170
$4,363 66,712 $7,486 578 $2,095 529 $(-150) - $4,363
66,712
kWh
$7,486
578
kW-months/year
$2,095
529
MMBtu
$(-150)
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $
Electricity Usage Electricity Demand Natural Gas Personnel Changes Electricity Usage Electricity Demand Natural Gas Personnel Changes