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IAC Assessment: WV0533
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IAC Assessment: WV0533
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IAC Center West Virginia University
Assessment Year 2016
Principal Product Boom Lifts and Telehandlers
NAICS 333120 - Construction Machinery Manufacturing
SIC 3531 - Construction Machinery
Sales $1,000,000-$5,000,000
# of Employees 1,343
Plant Area (Sq.Ft.) 557,000
Annual Production 500 Units
Production Hrs. Annual 6,000
Location (State) PA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $1,159,617 21,123,826 kWh $0.05
Natural Gas $623,070 125,547 MMBtu $4.96
TOTAL ENERGY COSTS $1,782,687
RECOMMENDED SAVINGS* $189,204 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $79,264
#|Description Savings
Cost
Status Electricity Usage Natural Gas Personnel Changes Electricity Usage Natural Gas Personnel Changes
$ kWh $ MMBtu $ $
01: 2.4322 USE OR REPLACE WITH ENERGY EFFICIENT SUBSTITUTES Savings:
$82,641
Cost:
$202,000
$82,641 1,505,304 - - - - $82,641
1,505,304
kWh
-
-
MMBtu
-
-
$
02: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$33,898
Cost:
$72,687
$33,898 617,449 - - - - $33,898
617,449
kWh
-
-
MMBtu
-
-
$
03: 2.1221 REPLACE OBSOLETE BURNERS WITH MORE EFFICIENT ONES Savings:
$15,212
Cost:
$35,900
- - $15,212 3,067 - - -
-
kWh
$15,212
3,067
MMBtu
-
-
$
04: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$11,228
Cost:
$2,417
$11,228 204,525 - - - - $11,228
204,525
kWh
-
-
MMBtu
-
-
$
05: 2.4157 ESTABLISH A PREDICTIVE MAINTENANCE PROGRAM Savings:
$9,595
Cost:
$1,000
$10,478 190,851 - - $(-883) - $10,478
190,851
kWh
-
-
MMBtu
$(-883)
-
$
06: 2.4224 UPGRADE CONTROLS ON COMPRESSORS Savings:
$8,986
Cost:
$20,750
$8,986 163,682 - - - - $8,986
163,682
kWh
-
-
MMBtu
-
-
$
07: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$8,138
Cost:
$4,160
$8,138 148,236 - - - - $8,138
148,236
kWh
-
-
MMBtu
-
-
$
08: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$5,301
Cost:
$4,100
- - $5,451 1,099 $(-150) - -
-
kWh
$5,451
1,099
MMBtu
$(-150)
-
$
09: 2.2522 ISOLATE HOT OR COLD EQUIPMENT Savings:
$4,874
Cost:
$5,100
$(-478) (-8,712) $5,352 1,079 - - $(-478)
(-8,712)
kWh
$5,352
1,079
MMBtu
-
-
$
10: 2.4151 DEVELOP A REPAIR/REPLACE POLICY Savings:
$3,084
Cost:
$665
$3,184 57,996 - - $(-100) - $3,184
57,996
kWh
-
-
MMBtu
$(-100)
-
$
11: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$2,697
Cost:
$300
$2,697 49,126 - - - - $2,697
49,126
kWh
-
-
MMBtu
-
-
$
12: 2.7447 INSTALL VINYL STRIP / HIGH SPEED / AIR CURTAIN DOORS Savings:
$2,004
Cost:
$2,230
- - $2,004 404 - - -
-
kWh
$2,004
404
MMBtu
-
-
$
13: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$770
Cost:
$2,150
$770 14,021 - - - - $770
14,021
kWh
-
-
MMBtu
-
-
$
14: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$558
Cost:
-
$558 10,155 - - - - $558
10,155
kWh
-
-
MMBtu
-
-
$
15: 2.2511 INSULATE BARE EQUIPMENT Savings:
$218
Cost:
$470
- - $218 44 - - -
-
kWh
$218
44
MMBtu
-
-
$
TOTAL RECOMMENDED Savings:
$189,204
Cost:
$353,929
$162,100 2,952,633 $28,237 5,693 $(-1,133) - $162,100
2,952,633
kWh
$28,237
5,693
MMBtu
$(-1,133)
-
$
TOTAL IMPLEMENTED Savings:
$79,264
Cost:
$117,819
$62,813 1,144,123 $17,434 3,515 $(-983) - $62,813
1,144,123
kWh
$17,434
3,515
MMBtu
$(-983)
-
$
Savings
Cost
$ kWh $ MMBtu $ $
Electricity Usage Natural Gas Personnel Changes Electricity Usage Natural Gas Personnel Changes