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IAC Assessment: WV0535
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IAC Assessment: WV0535
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IAC Center West Virginia University
Assessment Year 2016
Principal Product Thermoplastic resin
NAICS 325211 - Plastics Material and Resin Manufacturing
SIC 2821 - Plastics Materials And Resins
Sales $10,000,000-$50,000,000
# of Employees 65
Plant Area (Sq.Ft.) 345,000
Annual Production 35,000,000 Pounds
Production Hrs. Annual 7,488
Location (State) OH
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $282,293 4,028,960 kWh $0.07
Electricity Demand $37,701 5,532 kW-months/year $6.82
TOTAL ENERGY COSTS $319,994
RECOMMENDED SAVINGS* $23,550 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $11,790
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Personnel Changes Electricity Usage Electricity Demand Personnel Changes
$ kWh $ kW-months/year $ $
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$6,812
Cost:
$8,931
$5,891 84,042 $921 135 - - $5,891
84,042
kWh
$921
135
kW-months/year
-
-
$
02: 2.2511 INSULATE BARE EQUIPMENT Savings:
$4,153
Cost:
$511
$3,594 51,275 $559 82 - - $3,594
51,275
kWh
$559
82
kW-months/year
-
-
$
03: 2.4157 ESTABLISH A PREDICTIVE MAINTENANCE PROGRAM Savings:
$3,206
Cost:
$1,000
$3,434 48,983 $532 78 $(-760) - $3,434
48,983
kWh
$532
78
kW-months/year
$(-760)
-
$
04: 2.4224 UPGRADE CONTROLS ON COMPRESSORS Savings:
$2,918
Cost:
$4,500
$2,918 41,628 - - - - $2,918
41,628
kWh
-
-
kW-months/year
-
-
$
05: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$2,030
Cost:
$6,200
$2,030 28,954 - - - - $2,030
28,954
kWh
-
-
kW-months/year
-
-
$
06: 2.4151 DEVELOP A REPAIR/REPLACE POLICY Savings:
$1,538
Cost:
$578
$1,486 21,195 $232 34 $(-180) - $1,486
21,195
kWh
$232
34
kW-months/year
$(-180)
-
$
07: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,622
Cost:
$2,120
$1,363 19,437 $259 38 - - $1,363
19,437
kWh
$259
38
kW-months/year
-
-
$
08: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$691
Cost:
$30
$596 8,497 $95 14 - - $596
8,497
kWh
$95
14
kW-months/year
-
-
$
09: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$320
Cost:
$298
$279 3,981 $41 6 - - $279
3,981
kWh
$41
6
kW-months/year
-
-
$
10: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$260
Cost:
$138
$226 3,221 $34 5 - - $226
3,221
kWh
$34
5
kW-months/year
-
-
$
TOTAL RECOMMENDED Savings:
$23,550
Cost:
$24,306
$21,817 311,213 $2,673 392 $(-940) - $21,817
311,213
kWh
$2,673
392
kW-months/year
$(-940)
-
$
TOTAL IMPLEMENTED Savings:
$11,790
Cost:
$4,675
$10,978 156,589 $1,752 257 $(-940) - $10,978
156,589
kWh
$1,752
257
kW-months/year
$(-940)
-
$
Savings
Cost
$ kWh $ kW-months/year $ $
Electricity Usage Electricity Demand Personnel Changes Electricity Usage Electricity Demand Personnel Changes