Implementation Grant Funding Opportunity Open
IMPORTANT: The grant program operates on a rolling basis and applications may be submitted at any time, with quarterly reviews.
Learn More
Implementation Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
| IAC Center | West Virginia University |
|---|---|
| Assessment Year | 2017 |
| Principal Product | Poly Ethylene |
| NAICS | 325991 - Custom Compounding of Purchased Resins |
| SIC | 3087 - Custom Compound Purchased Resins |
| Sales | $1,000,000-$5,000,000 |
| # of Employees | 60 |
| Plant Area (Sq.Ft.) | 51,338 |
| Annual Production | 12,400,000 Pounds |
| Production Hrs. Annual | 6,240 |
| Location (State) | OH |
| Source | Yearly Cost | Usage | Unit | Unit Cost |
|---|---|---|---|---|
| Electricity Usage | $231,278 | 2,887,200 | kWh | $0.08 |
| Electricity Demand | $55,681 | 7,486 | kW-months/year | $7.44 |
| Electricity Fees | $1,800 | - | $ | - |
| Natural Gas | $14,202 | 2,410 | MMBtu | $5.89 |
| TOTAL ENERGY COSTS | $376,381 | |||
| RECOMMENDED SAVINGS* | $148,037 | *Non-energy impacts included in savings. See recommendations below |
||
| IMPLEMENTED SAVINGS* | $33,130 | |||
| #|Description |
Savings Cost |
Status | Electricity Usage | Electricity Demand | Water Usage | Water Disposal | Other Liquid (non-haz) | Personnel Changes | Administrative Changes | Electricity Usage | Electricity Demand | Water Usage | Water Disposal | Other Liquid (non-haz) | Personnel Changes | Administrative Changes | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| $ | kWh | $ | kW-months/year | $ | Tgal | $ | Tgal | $ | gal | $ | $ | $ | $ | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 01: 3.3121 USE SCREENING, MAGNETIC SEPARATION TO REMOVE CONTAMINANTS |
Savings: $86,765 Cost: $200,500 |
- | - | - | - | - | - | - | - | - | - | $86,765 | - | - | - |
- - kWh |
- - kW-months/year |
- - Tgal |
- - Tgal |
- - gal |
$86,765 - $ |
- - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 02: 3.3131 USE EVAPORATION TO CONCENTRATE MATERIAL |
Savings: $18,040 Cost: $80,000 |
- | - | - | - | - | - | - | - | $67,600 | 676,000 | $(-15,760) | - | $(-33,800) | - |
- - kWh |
- - kW-months/year |
- - Tgal |
- - Tgal |
$67,600 676,000 gal |
$(-15,760) - $ |
$(-33,800) - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 03: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS |
Savings: $7,952 Cost: $7,891 |
$6,747 | 84,233 | $1,205 | 162 | - | - | - | - | - | - | - | - | - | - |
$6,747 84,233 kWh |
$1,205 162 kW-months/year |
- - Tgal |
- - Tgal |
- - gal |
- - $ |
- - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 04: 2.4157 ESTABLISH A PREDICTIVE MAINTENANCE PROGRAM |
Savings: $7,934 Cost: $1,200 |
$8,351 | 104,262 | $1,562 | 210 | - | - | - | - | - | - | $(-1,979) | - | - | - |
$8,351 104,262 kWh |
$1,562 210 kW-months/year |
- - Tgal |
- - Tgal |
- - gal |
$(-1,979) - $ |
- - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 05: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS |
Savings: $6,210 Cost: - |
$5,265 | 65,731 | $945 | 127 | - | - | - | - | - | - | - | - | - | - |
$5,265 65,731 kWh |
$945 127 kW-months/year |
- - Tgal |
- - Tgal |
- - gal |
- - $ |
- - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 06: 2.4224 UPGRADE CONTROLS ON COMPRESSORS |
Savings: $6,093 Cost: $6,000 |
$5,170 | 64,541 | $923 | 124 | - | - | - | - | - | - | - | - | - | - |
$5,170 64,541 kWh |
$923 124 kW-months/year |
- - Tgal |
- - Tgal |
- - gal |
- - $ |
- - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 07: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS |
Savings: $2,987 Cost: $3,105 |
$2,541 | 31,717 | $446 | 60 | - | - | - | - | - | - | - | - | - | - |
$2,541 31,717 kWh |
$446 60 kW-months/year |
- - Tgal |
- - Tgal |
- - gal |
- - $ |
- - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 08: 4.111 ADD EQUIPMENT/ OPERATORS TO REDUCE PRODUCTION BOTTLENECK |
Savings: $2,323 Cost: $2,700 |
$2,323 | 29,000 | - | - | - | - | - | - | - | - | - | - | - | - |
$2,323 29,000 kWh |
- - kW-months/year |
- - Tgal |
- - Tgal |
- - gal |
- - $ |
- - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 09: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED |
Savings: $2,291 Cost: $25 |
$1,941 | 24,233 | $350 | 47 | - | - | - | - | - | - | - | - | - | - |
$1,941 24,233 kWh |
$350 47 kW-months/year |
- - Tgal |
- - Tgal |
- - gal |
- - $ |
- - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 10: 2.2511 INSULATE BARE EQUIPMENT |
Savings: $1,909 Cost: $943 |
$1,619 | 20,217 | $290 | 39 | - | - | - | - | - | - | - | - | - | - |
$1,619 20,217 kWh |
$290 39 kW-months/year |
- - Tgal |
- - Tgal |
- - gal |
- - $ |
- - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 11: 2.4151 DEVELOP A REPAIR/REPLACE POLICY |
Savings: $1,706 Cost: $678 |
$1,658 | 20,699 | $298 | 40 | - | - | - | - | - | - | $(-250) | - | - | - |
$1,658 20,699 kWh |
$298 40 kW-months/year |
- - Tgal |
- - Tgal |
- - gal |
$(-250) - $ |
- - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 12: 3.3131 USE EVAPORATION TO CONCENTRATE MATERIAL |
Savings: $1,686 Cost: $700 |
- | - | - | - | $351 | 117 | $1,404 | 117 | - | - | $(-69) | - | - | - |
- - kWh |
- - kW-months/year |
$351 117 Tgal |
$1,404 117 Tgal |
- - gal |
$(-69) - $ |
- - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 13: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS |
Savings: $1,149 Cost: $4,400 |
$859 | 10,722 | $290 | 39 | - | - | - | - | - | - | - | - | - | - |
$859 10,722 kWh |
$290 39 kW-months/year |
- - Tgal |
- - Tgal |
- - gal |
- - $ |
- - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 14: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE |
Savings: $992 Cost: $631 |
$843 | 10,530 | $149 | 20 | - | - | - | - | - | - | - | - | - | - |
$843 10,530 kWh |
$149 20 kW-months/year |
- - Tgal |
- - Tgal |
- - gal |
- - $ |
- - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| TOTAL RECOMMENDED |
Savings: $148,037 Cost: $308,773 |
$37,317 | 465,885 | $6,458 | 868 | $351 | 117 | $1,404 | 117 | $67,600 | 676,000 | $68,707 | - | $(-33,800) | - | $37,317 465,885 kWh |
$6,458 868 kW-months/year |
$351 117 Tgal |
$1,404 117 Tgal |
$67,600 676,000 gal |
$68,707 - $ |
$(-33,800) - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| TOTAL IMPLEMENTED |
Savings: $33,130 Cost: $18,873 |
$29,824 | 372,344 | $5,535 | 744 | - | - | - | - | - | - | $(-2,229) | - | - | - | $29,824 372,344 kWh |
$5,535 744 kW-months/year |
- - Tgal |
- - Tgal |
- - gal |
$(-2,229) - $ |
- - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
|
Savings Cost |
$ | kWh | $ | kW-months/year | $ | Tgal | $ | Tgal | $ | gal | $ | $ | $ | $ | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| Electricity Usage | Electricity Demand | Water Usage | Water Disposal | Other Liquid (non-haz) | Personnel Changes | Administrative Changes | Electricity Usage | Electricity Demand | Water Usage | Water Disposal | Other Liquid (non-haz) | Personnel Changes | Administrative Changes | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||