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IAC Assessment: WV0541
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IAC Assessment: WV0541
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IAC Center West Virginia University
Assessment Year 2017
Principal Product Aluminum Galvanized Steel
NAICS 332812 - Metal Coating, Engraving (except Jewelry and Silverware), and Allied Services to Manufacturers
SIC 3479 - Metal Coating And Allied Services
Sales $100,000,000-$500,000,000
# of Employees 150
Plant Area (Sq.Ft.) 350,000
Annual Production 700,000 Tons
Production Hrs. Annual 8,760
Location (State) WV
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $2,182,083 55,344,357 kWh $0.04
Electricity Demand $1,425,639 126,840 kW-months/year $11.24
Electricity Fees $123,669 - $ -
Natural Gas $1,571,433 715,445 MMBtu $2.20
TOTAL ENERGY COSTS $5,360,904
RECOMMENDED SAVINGS* $247,387 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $58,712
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Water Usage Other Liquid (non-haz) Personnel Changes Ancillary Material Cost Primary Product Electricity Usage Electricity Demand Natural Gas Water Usage Other Liquid (non-haz) Personnel Changes Ancillary Material Cost Primary Product
$ kWh $ kW-months/year $ MMBtu $ Tgal $ gal $ $ $ $ $ $
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$62,969
Cost:
$252,894
$42,951 1,090,150 $20,018 1,781 - - - - - - - - - - - - $42,951
1,090,150
kWh
$20,018
1,781
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
$
-
-
$
-
-
$
02: 4.126 INSTALL SENSORS TO DETECT DEFECTS Savings:
$60,138
Cost:
$100,000
$7,931 201,291 - - $2,207 1,003 - - - - - - - - $50,000 - $7,931
201,291
kWh
-
-
kW-months/year
$2,207
1,003
MMBtu
-
-
Tgal
-
-
gal
-
-
$
-
-
$
$50,000
-
$
03: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$40,630
Cost:
$534
$29,210 741,372 $11,420 1,016 - - - - - - - - - - - - $29,210
741,372
kWh
$11,420
1,016
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
$
-
-
$
-
-
$
04: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$35,042
Cost:
$29,880
$25,196 639,480 $9,846 876 - - - - - - - - - - - - $25,196
639,480
kWh
$9,846
876
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
$
-
-
$
-
-
$
05: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$29,320
Cost:
$72,000
$5,975 151,639 $23,345 2,077 - - - - - - - - - - - - $5,975
151,639
kWh
$23,345
2,077
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
$
-
-
$
-
-
$
06: 2.4151 DEVELOP A REPAIR/REPLACE POLICY Savings:
$13,353
Cost:
$1,514
$9,811 249,001 $3,833 341 - - - - - - $(-291) - - - - - $9,811
249,001
kWh
$3,833
341
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
$(-291)
-
$
-
-
$
-
-
$
07: 2.2511 INSULATE BARE EQUIPMENT Savings:
$3,860
Cost:
$2,024
- - - - $3,860 1,754 - - - - - - - - - - -
-
kWh
-
-
kW-months/year
$3,860
1,754
MMBtu
-
-
Tgal
-
-
gal
-
-
$
-
-
$
-
-
$
08: 3.3131 USE EVAPORATION TO CONCENTRATE MATERIAL Savings:
$1,206
Cost:
$5,500
- - - - - - $38 7 $(-432) (-864) $(-400) - $2,000 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$38
7
Tgal
$(-432)
(-864)
gal
$(-400)
-
$
$2,000
-
$
-
-
$
09: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$869
Cost:
$1,671
$622 15,776 $247 22 - - - - - - - - - - - - $622
15,776
kWh
$247
22
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
$
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$247,387
Cost:
$466,017
$121,696 3,088,709 $68,709 6,113 $6,067 2,757 $38 7 $(-432) (-864) $(-691) - $2,000 - $50,000 - $121,696
3,088,709
kWh
$68,709
6,113
kW-months/year
$6,067
2,757
MMBtu
$38
7
Tgal
$(-432)
(-864)
gal
$(-691)
-
$
$2,000
-
$
$50,000
-
$
TOTAL IMPLEMENTED Savings:
$58,712
Cost:
$5,743
$39,643 1,006,149 $15,500 1,379 $3,860 1,754 - - - - $(-291) - - - - - $39,643
1,006,149
kWh
$15,500
1,379
kW-months/year
$3,860
1,754
MMBtu
-
-
Tgal
-
-
gal
$(-291)
-
$
-
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ gal $ $ $ $ $ $
Electricity Usage Electricity Demand Natural Gas Water Usage Other Liquid (non-haz) Personnel Changes Ancillary Material Cost Primary Product Electricity Usage Electricity Demand Natural Gas Water Usage Other Liquid (non-haz) Personnel Changes Ancillary Material Cost Primary Product