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IAC Assessment: WV0542
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IAC Assessment: WV0542
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IAC Center West Virginia University
Assessment Year 2017
Principal Product Scissor Lift and Aerial Lifts
NAICS 333923 - Overhead Traveling Crane, Hoist, and Monorail System Manufacturing
SIC 3531 - Construction Machinery
Sales $50,000,000-$100,000,000
# of Employees 480
Plant Area (Sq.Ft.) 325,000
Annual Production 4,000 Units
Production Hrs. Annual 7,344
Location (State) PA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $214,186 3,441,096 kWh $0.06
Electricity Demand $28,457 7,431 kW-months/year $3.83
Electricity Fees $8,830 - $ -
Natural Gas $27,178 8,999 MMBtu $3.02
TOTAL ENERGY COSTS $313,695
RECOMMENDED SAVINGS* $47,566 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $28,818
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Water Usage Water Disposal Other Liquid (non-haz) Personnel Changes Administrative Changes Electricity Usage Electricity Demand Natural Gas Water Usage Water Disposal Other Liquid (non-haz) Personnel Changes Administrative Changes
$ kWh $ kW-months/year $ MMBtu $ Tgal $ Tgal $ gal $ $ $ $
01: 3.3131 USE EVAPORATION TO CONCENTRATE MATERIAL Savings:
$9,150
Cost:
$45,000
- - - - - - - - - - $33,600 168,000 $(-16,800) - $(-7,650) - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
Tgal
$33,600
168,000
gal
$(-16,800)
-
$
$(-7,650)
-
$
02: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$5,206
Cost:
$5,330
$4,731 76,061 $475 124 - - - - - - - - - - - - $4,731
76,061
kWh
$475
124
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
Tgal
-
-
gal
-
-
$
-
-
$
03: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$5,056
Cost:
$765
$4,662 74,956 $394 103 - - - - - - - - - - - - $4,662
74,956
kWh
$394
103
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
Tgal
-
-
gal
-
-
$
-
-
$
04: 2.7264 INTERLOCK HEATING AND AIR CONDITIONING SYSTEMS TO PREVENT SIMULTANEOUS OPERATION Savings:
$4,841
Cost:
$16,500
$3,105 49,913 $1,126 294 $610 202 - - - - - - - - - - $3,105
49,913
kWh
$1,126
294
kW-months/year
$610
202
MMBtu
-
-
Tgal
-
-
Tgal
-
-
gal
-
-
$
-
-
$
05: 2.4322 USE OR REPLACE WITH ENERGY EFFICIENT SUBSTITUTES Savings:
$4,681
Cost:
$2,700
- - - - $4,681 1,550 - - - - - - - - - - -
-
kWh
-
-
kW-months/year
$4,681
1,550
MMBtu
-
-
Tgal
-
-
Tgal
-
-
gal
-
-
$
-
-
$
06: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$4,665
Cost:
-
$4,240 68,173 $425 111 - - - - - - - - - - - - $4,240
68,173
kWh
$425
111
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
Tgal
-
-
gal
-
-
$
-
-
$
07: 2.1321 REPLACE FOSSIL FUEL EQUIPMENT WITH ELECTRICAL EQUIPMENT Savings:
$3,828
Cost:
$1,800
$(-1,028) (-16,524) $(-103) (-27) $4,959 1,642 - - - - - - - - - - $(-1,028)
(-16,524)
kWh
$(-103)
(-27)
kW-months/year
$4,959
1,642
MMBtu
-
-
Tgal
-
-
Tgal
-
-
gal
-
-
$
-
-
$
08: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$2,984
Cost:
$9,625
$2,551 40,998 $433 113 - - - - - - - - - - - - $2,551
40,998
kWh
$433
113
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
Tgal
-
-
gal
-
-
$
-
-
$
09: 3.4151 MINIMIZE WATER USAGE Savings:
$2,251
Cost:
$7,000
- - - - - - $1,237 245 $1,444 245 - - $(-430) - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$1,237
245
Tgal
$1,444
245
Tgal
-
-
gal
$(-430)
-
$
-
-
$
10: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$1,131
Cost:
$883
$1,028 16,524 $103 27 - - - - - - - - - - - - $1,028
16,524
kWh
$103
27
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
Tgal
-
-
gal
-
-
$
-
-
$
11: 2.4151 DEVELOP A REPAIR/REPLACE POLICY Savings:
$963
Cost:
$940
$1,349 21,685 $114 30 - - - - - - - - - - $(-500) - $1,349
21,685
kWh
$114
30
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
Tgal
-
-
gal
-
-
$
$(-500)
-
$
12: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$955
Cost:
$2,135
$844 13,573 $111 29 - - - - - - - - - - - - $844
13,573
kWh
$111
29
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
Tgal
-
-
gal
-
-
$
-
-
$
13: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$926
Cost:
$100
$853 13,712 $73 19 - - - - - - - - - - - - $853
13,712
kWh
$73
19
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
Tgal
-
-
gal
-
-
$
-
-
$
14: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$881
Cost:
$2,150
$801 12,871 $80 21 - - - - - - - - - - - - $801
12,871
kWh
$80
21
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
Tgal
-
-
gal
-
-
$
-
-
$
15: 2.7447 INSTALL VINYL STRIP / HIGH SPEED / AIR CURTAIN DOORS Savings:
$48
Cost:
$105
- - - - $48 16 - - - - - - - - - - -
-
kWh
-
-
kW-months/year
$48
16
MMBtu
-
-
Tgal
-
-
Tgal
-
-
gal
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$47,566
Cost:
$95,033
$23,136 371,942 $3,231 844 $10,298 3,410 $1,237 245 $1,444 245 $33,600 168,000 $(-17,230) - $(-8,150) - $23,136
371,942
kWh
$3,231
844
kW-months/year
$10,298
3,410
MMBtu
$1,237
245
Tgal
$1,444
245
Tgal
$33,600
168,000
gal
$(-17,230)
-
$
$(-8,150)
-
$
TOTAL IMPLEMENTED Savings:
$28,818
Cost:
$29,478
$20,258 325,682 $2,128 556 $4,681 1,550 $1,237 245 $1,444 245 - - $(-430) - $(-500) - $20,258
325,682
kWh
$2,128
556
kW-months/year
$4,681
1,550
MMBtu
$1,237
245
Tgal
$1,444
245
Tgal
-
-
gal
$(-430)
-
$
$(-500)
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ Tgal $ gal $ $ $ $
Electricity Usage Electricity Demand Natural Gas Water Usage Water Disposal Other Liquid (non-haz) Personnel Changes Administrative Changes Electricity Usage Electricity Demand Natural Gas Water Usage Water Disposal Other Liquid (non-haz) Personnel Changes Administrative Changes