Implementation Grant Funding Opportunity Open
IMPORTANT: The grant program operates on a rolling basis and applications may be submitted at any time, with quarterly reviews.
Learn More
Implementation Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
| IAC Center | West Virginia University |
|---|---|
| Assessment Year | 2017 |
| Principal Product | Rubber Molding and Extrusion Manufacturing |
| NAICS | 326220 - Rubber and Plastics Hoses and Belting Manufacturing |
| SIC | 3052 - Rubber & Plastics Hose & Belting |
| Sales | $50,000,000-$100,000,000 |
| # of Employees | 54 |
| Plant Area (Sq.Ft.) | 144,000 |
| Annual Production | 60,000,000 Pounds |
| Production Hrs. Annual | 2,800 |
| Location (State) | OH |
| Source | Yearly Cost | Usage | Unit | Unit Cost |
|---|---|---|---|---|
| Electricity Usage | $258,221 | 3,035,760 | kWh | $0.09 |
| Electricity Demand | $87,575 | 13,358 | kW-months/year | $6.56 |
| Electricity Fees | $11,132 | - | $ | - |
| Natural Gas | $76,910 | 10,432 | MMBtu | $7.37 |
| TOTAL ENERGY COSTS | $434,174 | |||
| RECOMMENDED SAVINGS* | $36,875 | *Non-energy impacts included in savings. See recommendations below |
||
| IMPLEMENTED SAVINGS* | $26,856 | |||
| #|Description |
Savings Cost |
Status | Electricity Usage | Electricity Demand | Natural Gas | Water Usage | Water Disposal | Personnel Changes | Administrative Changes | Electricity Usage | Electricity Demand | Natural Gas | Water Usage | Water Disposal | Personnel Changes | Administrative Changes | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| $ | kWh | $ | kW-months/year | $ | MMBtu | $ | Tgal | $ | Tgal | $ | $ | $ | $ | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS |
Savings: $12,125 Cost: $26,267 |
$9,114 | 107,100 | $3,011 | 459 | - | - | - | - | - | - | - | - | - | - |
$9,114 107,100 kWh |
$3,011 459 kW-months/year |
- - MMBtu |
- - Tgal |
- - Tgal |
- - $ |
- - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 02: 2.4157 ESTABLISH A PREDICTIVE MAINTENANCE PROGRAM |
Savings: $7,220 Cost: $1,000 |
$6,492 | 76,287 | $2,145 | 327 | - | - | - | - | - | - | - | - | $(-1,417) | - |
$6,492 76,287 kWh |
$2,145 327 kW-months/year |
- - MMBtu |
- - Tgal |
- - Tgal |
- - $ |
$(-1,417) - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 03: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM |
Savings: $4,180 Cost: $11,575 |
$3,144 | 36,943 | $1,036 | 158 | - | - | - | - | - | - | - | - | - | - |
$3,144 36,943 kWh |
$1,036 158 kW-months/year |
- - MMBtu |
- - Tgal |
- - Tgal |
- - $ |
- - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 04: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS |
Savings: $2,920 Cost: $4,595 |
$2,061 | 24,217 | $859 | 131 | - | - | - | - | - | - | - | - | - | - |
$2,061 24,217 kWh |
$859 131 kW-months/year |
- - MMBtu |
- - Tgal |
- - Tgal |
- - $ |
- - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 05: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE |
Savings: $2,190 Cost: $854 |
$1,646 | 19,344 | $544 | 83 | - | - | - | - | - | - | - | - | - | - |
$1,646 19,344 kWh |
$544 83 kW-months/year |
- - MMBtu |
- - Tgal |
- - Tgal |
- - $ |
- - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 06: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT |
Savings: $2,152 Cost: $6,100 |
- | - | - | - | $2,152 | 292 | - | - | - | - | - | - | - | - |
- - kWh |
- - kW-months/year |
$2,152 292 MMBtu |
- - Tgal |
- - Tgal |
- - $ |
- - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 07: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS |
Savings: $1,898 Cost: - |
$1,432 | 16,825 | $466 | 71 | - | - | - | - | - | - | - | - | - | - |
$1,432 16,825 kWh |
$466 71 kW-months/year |
- - MMBtu |
- - Tgal |
- - Tgal |
- - $ |
- - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 08: 2.4151 DEVELOP A REPAIR/REPLACE POLICY |
Savings: $1,672 Cost: $600 |
$1,369 | 16,092 | $453 | 69 | - | - | - | - | - | - | - | - | $(-150) | - |
$1,369 16,092 kWh |
$453 69 kW-months/year |
- - MMBtu |
- - Tgal |
- - Tgal |
- - $ |
$(-150) - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 09: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO |
Savings: $1,670 Cost: $1,100 |
- | - | - | - | $1,820 | 247 | - | - | - | - | - | - | $(-150) | - |
- - kWh |
- - kW-months/year |
$1,820 247 MMBtu |
- - Tgal |
- - Tgal |
- - $ |
$(-150) - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 10: 3.4151 MINIMIZE WATER USAGE |
Savings: $393 Cost: $1,750 |
- | - | - | - | - | - | $187 | 72 | $336 | 72 | $(-130) | - | - | - |
- - kWh |
- - kW-months/year |
- - MMBtu |
$187 72 Tgal |
$336 72 Tgal |
$(-130) - $ |
- - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 11: 2.2511 INSULATE BARE EQUIPMENT |
Savings: $239 Cost: $342 |
- | - | - | - | $239 | 32 | - | - | - | - | - | - | - | - |
- - kWh |
- - kW-months/year |
$239 32 MMBtu |
- - Tgal |
- - Tgal |
- - $ |
- - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 12: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED |
Savings: $216 Cost: $50 |
$164 | 1,925 | $52 | 8 | - | - | - | - | - | - | - | - | - | - |
$164 1,925 kWh |
$52 8 kW-months/year |
- - MMBtu |
- - Tgal |
- - Tgal |
- - $ |
- - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| TOTAL RECOMMENDED |
Savings: $36,875 Cost: $54,233 |
$25,422 | 298,733 | $8,566 | 1,306 | $4,211 | 571 | $187 | 72 | $336 | 72 | $(-130) | - | $(-1,717) | - | $25,422 298,733 kWh |
$8,566 1,306 kW-months/year |
$4,211 571 MMBtu |
$187 72 Tgal |
$336 72 Tgal |
$(-130) - $ |
$(-1,717) - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| TOTAL IMPLEMENTED |
Savings: $26,856 Cost: $50,579 |
$17,120 | 201,177 | $5,825 | 888 | $4,211 | 571 | - | - | - | - | - | - | $(-300) | - | $17,120 201,177 kWh |
$5,825 888 kW-months/year |
$4,211 571 MMBtu |
- - Tgal |
- - Tgal |
- - $ |
$(-300) - $ |
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|
Savings Cost |
$ | kWh | $ | kW-months/year | $ | MMBtu | $ | Tgal | $ | Tgal | $ | $ | $ | $ | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| Electricity Usage | Electricity Demand | Natural Gas | Water Usage | Water Disposal | Personnel Changes | Administrative Changes | Electricity Usage | Electricity Demand | Natural Gas | Water Usage | Water Disposal | Personnel Changes | Administrative Changes | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||