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IAC logo
IAC Assessment: WV0546
Sponsored by:
EERE AMO
IAC logo
IAC Assessment: WV0546
IAC Center West Virginia University
Assessment Year 2017
Principal Product Rubber Molding and Extrusion Manufacturing
NAICS 326220 - Rubber and Plastics Hoses and Belting Manufacturing
SIC 3052 - Rubber & Plastics Hose & Belting
Sales $99,000,000
# of Employees 54
Plant Area (Sq.Ft.) 144,000
Annual Production 60,000,000 Pounds
Production Hrs. Annual 2,800
Location (State) OH
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $258,221 3,035,760 kWh $0.09
Electricity Demand $87,575 13,358 kW-months/year $6.56
Electricity Fees $11,132 - $ -
Natural Gas $76,910 10,432 MMBtu $7.37
TOTAL ENERGY COSTS $434,174
RECOMMENDED SAVINGS* $36,875 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $26,856
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Water Usage Water Disposal Personnel Changes Administrative Changes Electricity Usage Electricity Demand Natural Gas Water Usage Water Disposal Personnel Changes Administrative Changes
$ kWh $ kW-months/year $ MMBtu $ Tgal $ Tgal $ $ $ $
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$12,125
Cost:
$26,267
$9,114 107,100 $3,011 459 - - - - - - - - - - $9,114
107,100
kWh
$3,011
459
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
Tgal
-
-
$
-
-
$
02: 2.4157 ESTABLISH A PREDICTIVE MAINTENANCE PROGRAM Savings:
$7,220
Cost:
$1,000
$6,492 76,287 $2,145 327 - - - - - - - - $(-1,417) - $6,492
76,287
kWh
$2,145
327
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
Tgal
-
-
$
$(-1,417)
-
$
03: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$4,180
Cost:
$11,575
$3,144 36,943 $1,036 158 - - - - - - - - - - $3,144
36,943
kWh
$1,036
158
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
Tgal
-
-
$
-
-
$
04: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$2,920
Cost:
$4,595
$2,061 24,217 $859 131 - - - - - - - - - - $2,061
24,217
kWh
$859
131
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
Tgal
-
-
$
-
-
$
05: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$2,190
Cost:
$854
$1,646 19,344 $544 83 - - - - - - - - - - $1,646
19,344
kWh
$544
83
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
Tgal
-
-
$
-
-
$
06: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$2,152
Cost:
$6,100
- - - - $2,152 292 - - - - - - - - -
-
kWh
-
-
kW-months/year
$2,152
292
MMBtu
-
-
Tgal
-
-
Tgal
-
-
$
-
-
$
07: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$1,898
Cost:
-
$1,432 16,825 $466 71 - - - - - - - - - - $1,432
16,825
kWh
$466
71
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
Tgal
-
-
$
-
-
$
08: 2.4151 DEVELOP A REPAIR/REPLACE POLICY Savings:
$1,672
Cost:
$600
$1,369 16,092 $453 69 - - - - - - - - $(-150) - $1,369
16,092
kWh
$453
69
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
Tgal
-
-
$
$(-150)
-
$
09: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$1,670
Cost:
$1,100
- - - - $1,820 247 - - - - - - $(-150) - -
-
kWh
-
-
kW-months/year
$1,820
247
MMBtu
-
-
Tgal
-
-
Tgal
-
-
$
$(-150)
-
$
10: 3.4151 MINIMIZE WATER USAGE Savings:
$393
Cost:
$1,750
- - - - - - $187 72 $336 72,000 $(-130) - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$187
72
Tgal
$336
72,000
Tgal
$(-130)
-
$
-
-
$
11: 2.2511 INSULATE BARE EQUIPMENT Savings:
$239
Cost:
$342
- - - - $239 32 - - - - - - - - -
-
kWh
-
-
kW-months/year
$239
32
MMBtu
-
-
Tgal
-
-
Tgal
-
-
$
-
-
$
12: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$216
Cost:
$50
$164 1,925 $52 8 - - - - - - - - - - $164
1,925
kWh
$52
8
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
Tgal
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$36,875
Cost:
$54,233
$25,422 298,733 $8,566 1,306 $4,211 571 $187 72 $336 72,000 $(-130) - $(-1,717) - $25,422
298,733
kWh
$8,566
1,306
kW-months/year
$4,211
571
MMBtu
$187
72
Tgal
$336
72,000
Tgal
$(-130)
-
$
$(-1,717)
-
$
TOTAL IMPLEMENTED Savings:
$26,856
Cost:
$50,579
$17,120 201,177 $5,825 888 $4,211 571 - - - - - - $(-300) - $17,120
201,177
kWh
$5,825
888
kW-months/year
$4,211
571
MMBtu
-
-
Tgal
-
-
Tgal
-
-
$
$(-300)
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ Tgal $ $ $ $
Electricity Usage Electricity Demand Natural Gas Water Usage Water Disposal Personnel Changes Administrative Changes Electricity Usage Electricity Demand Natural Gas Water Usage Water Disposal Personnel Changes Administrative Changes