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IAC Assessment: WV0551
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IAC Assessment: WV0551
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IAC Center West Virginia University
Assessment Year 2017
Principal Product Industrial Laundry
NAICS 812332 - Industrial Launderers
SIC 7218 - Industrial Launderers
Sales $10,000,000-$50,000,000
# of Employees 142
Plant Area (Sq.Ft.) 54,000
Annual Production 16,640,000 Pounds
Production Hrs. Annual 6,240
Location (State) OH
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $156,112 1,698,000 kWh $0.09
Electricity Demand $27,085 4,099 kW-months/year $6.61
Natural Gas $72,696 21,681 MMBtu $3.35
TOTAL ENERGY COSTS $258,646
RECOMMENDED SAVINGS* $35,777 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $12,987
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Water Usage Water Disposal Personnel Changes Electricity Usage Electricity Demand Natural Gas Water Usage Water Disposal Personnel Changes
$ kWh $ kW-months/year $ MMBtu $ Tgal $ Tgal $ $
01: 4.642 INSTALL SENSORS TO DETECT AND AVOID JAMS Savings:
$12,866
Cost:
$7,175
- - - - - - $10,113 280,912 $2,753 281 - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$10,113
280,912
Tgal
$2,753
281
Tgal
-
-
$
02: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$9,068
Cost:
$42,825
$5,833 63,473 $806 122 $2,429 725 - - - - - - $5,833
63,473
kWh
$806
122
kW-months/year
$2,429
725
MMBtu
-
-
Tgal
-
-
Tgal
-
-
$
03: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$5,421
Cost:
$14,500
$4,760 51,792 $661 100 - - - - - - - - $4,760
51,792
kWh
$661
100
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
Tgal
-
-
$
04: 2.4157 ESTABLISH A PREDICTIVE MAINTENANCE PROGRAM Savings:
$4,726
Cost:
$1,000
$5,460 59,417 $754 114 - - - - - - $(-1,488) - $5,460
59,417
kWh
$754
114
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
Tgal
$(-1,488)
-
$
05: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,417
Cost:
$1,346
$1,245 13,545 $172 26 - - - - - - - - $1,245
13,545
kWh
$172
26
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
Tgal
-
-
$
06: 2.4151 DEVELOP A REPAIR/REPLACE POLICY Savings:
$866
Cost:
$595
$987 10,743 $139 21 - - - - - - $(-260) - $987
10,743
kWh
$139
21
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
Tgal
$(-260)
-
$
07: 2.4224 UPGRADE CONTROLS ON COMPRESSORS Savings:
$466
Cost:
$2,000
$407 4,426 $59 9 - - - - - - - - $407
4,426
kWh
$59
9
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
Tgal
-
-
$
08: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$447
Cost:
$1,000
- - - - $593 177 - - - - $(-146) - -
-
kWh
-
-
kW-months/year
$593
177
MMBtu
-
-
Tgal
-
-
Tgal
$(-146)
-
$
09: 2.2511 INSULATE BARE EQUIPMENT Savings:
$251
Cost:
$578
- - - - $251 75 - - - - - - -
-
kWh
-
-
kW-months/year
$251
75
MMBtu
-
-
Tgal
-
-
Tgal
-
-
$
10: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$139
Cost:
$663
$137 1,493 $2 0 - - - - - - - - $137
1,493
kWh
$2
0
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
Tgal
-
-
$
11: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$110
Cost:
$33
$97 1,057 $13 2 - - - - - - - - $97
1,057
kWh
$13
2
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
Tgal
-
-
$
TOTAL RECOMMENDED Savings:
$35,777
Cost:
$71,715
$18,926 205,946 $2,606 394 $3,273 977 $10,113 280,912 $2,753 281 $(-1,894) - $18,926
205,946
kWh
$2,606
394
kW-months/year
$3,273
977
MMBtu
$10,113
280,912
Tgal
$2,753
281
Tgal
$(-1,894)
-
$
TOTAL IMPLEMENTED Savings:
$12,987
Cost:
$18,474
$12,549 136,554 $1,739 263 $593 177 - - - - $(-1,894) - $12,549
136,554
kWh
$1,739
263
kW-months/year
$593
177
MMBtu
-
-
Tgal
-
-
Tgal
$(-1,894)
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ Tgal $ $
Electricity Usage Electricity Demand Natural Gas Water Usage Water Disposal Personnel Changes Electricity Usage Electricity Demand Natural Gas Water Usage Water Disposal Personnel Changes