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IAC Assessment: WV0553
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IAC Assessment: WV0553
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IAC Center West Virginia University
Assessment Year 2017
Principal Product Hand Tools
NAICS 332216 - Saw Blade and Handtool Manufacturing
SIC 3423 - Hand And Edge Tools, Nec
Sales $10,000,000-$50,000,000
# of Employees 14
Plant Area (Sq.Ft.) 900,000
Annual Production 25,550 Units
Production Hrs. Annual 2,000
Location (State) WV
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $25,184 336,487 kWh $0.07
Electricity Demand $19,153 2,105 kW-months/year $9.10
Electricity Fees $252 - $ -
Natural Gas $50,170 8,837 MMBtu $5.68
Other Gas $8,952 414 MMBtu $21.62
TOTAL ENERGY COSTS $103,873
RECOMMENDED SAVINGS* $35,797 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $11,408
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Water Usage Water Disposal Administrative Changes Electricity Usage Electricity Demand Natural Gas Water Usage Water Disposal Administrative Changes
$ kWh $ kW-months/year $ MMBtu $ Tgal $ Tgal $ $
01: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$23,992
Cost:
$112,000
- - - - $23,992 4,224 - - - - - - -
-
kWh
-
-
kW-months/year
$23,992
4,224
MMBtu
-
-
Tgal
-
-
Tgal
-
-
$
02: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$5,431
Cost:
$10,658
$3,138 41,953 $2,293 252 - - - - - - - - $3,138
41,953
kWh
$2,293
252
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
Tgal
-
-
$
03: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$4,017
Cost:
$210
$2,324 31,063 $1,693 186 - - - - - - - - $2,324
31,063
kWh
$1,693
186
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
Tgal
-
-
$
04: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$1,097
Cost:
-
$624 8,344 $473 52 - - - - - - - - $624
8,344
kWh
$473
52
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
Tgal
-
-
$
05: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$496
Cost:
$50
$287 3,843 $209 23 - - - - - - - - $287
3,843
kWh
$209
23
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
Tgal
-
-
$
06: 2.4224 UPGRADE CONTROLS ON COMPRESSORS Savings:
$397
Cost:
$1,500
$397 5,302 - - - - - - - - - - $397
5,302
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
Tgal
-
-
$
07: 3.4151 MINIMIZE WATER USAGE Savings:
$239
Cost:
$1,050
- - - - - - $96 18 $162 18 $(-19) - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$96
18
Tgal
$162
18
Tgal
$(-19)
-
$
08: 2.4151 DEVELOP A REPAIR/REPLACE POLICY Savings:
$128
Cost:
$594
$160 2,134 $118 13 - - - - - - $(-150) - $160
2,134
kWh
$118
13
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
Tgal
$(-150)
-
$
TOTAL RECOMMENDED Savings:
$35,797
Cost:
$126,062
$6,930 92,639 $4,786 526 $23,992 4,224 $96 18 $162 18 $(-169) - $6,930
92,639
kWh
$4,786
526
kW-months/year
$23,992
4,224
MMBtu
$96
18
Tgal
$162
18
Tgal
$(-169)
-
$
TOTAL IMPLEMENTED Savings:
$11,408
Cost:
$12,562
$6,533 87,337 $4,786 526 - - $96 18 $162 18 $(-169) - $6,533
87,337
kWh
$4,786
526
kW-months/year
-
-
MMBtu
$96
18
Tgal
$162
18
Tgal
$(-169)
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ Tgal $ $
Electricity Usage Electricity Demand Natural Gas Water Usage Water Disposal Administrative Changes Electricity Usage Electricity Demand Natural Gas Water Usage Water Disposal Administrative Changes