IAC logo
IAC Assessment: WV0562
Sponsored by:
DOE MESC
IAC logo
IAC Assessment: WV0562
Implementation Grant Funding Opportunity Open
IMPORTANT: The grant program operates on a rolling basis and applications may be submitted at any time, with quarterly reviews.
Learn More
Implementation Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
IAC Center West Virginia University
Assessment Year 2018
Principal Product Vehicle parts
NAICS 336211 - Motor Vehicle Body Manufacturing
SIC 3714 - Motor Vehicle Parts And Accessories
Sales $10,000,000-$50,000,000
# of Employees 243
Plant Area (Sq.Ft.) 220,000
Annual Production 100,000 Units
Production Hrs. Annual 7,344
Location (State) OH
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $761,564 11,531,374 kWh $0.07
Electricity Demand $347,939 23,145 kW-months/year $15.03
Natural Gas $443,080 116,752 MMBtu $3.80
TOTAL ENERGY COSTS $1,552,583
RECOMMENDED SAVINGS* $333,491 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $32,416
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Water Usage Personnel Changes Electricity Usage Electricity Demand Natural Gas Water Usage Personnel Changes
$ kWh $ kW-months/year $ MMBtu $ Tgal $ $
01: 4.112 REPLACE OLD MACHINE WITH NEW AUTOMATIC MULTI-STATION TOOL Savings:
$284,971
Cost:
$600,000
$8,225 124,623 $2,570 171 - - - - $274,176 - $8,225
124,623
kWh
$2,570
171
kW-months/year
-
-
MMBtu
-
-
Tgal
$274,176
-
$
02: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$16,104
Cost:
$80,009
$7,777 117,831 $8,327 554 - - - - - - $7,777
117,831
kWh
$8,327
554
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
03: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$11,359
Cost:
$2,000
- - - - $12,031 3,166 - - $(-672) - -
-
kWh
-
-
kW-months/year
$12,031
3,166
MMBtu
-
-
Tgal
$(-672)
-
$
04: 2.3132 RECHARGE BATTERIES ON DURING OFF-PEAK DEMAND PERIODS Savings:
$10,822
Cost:
-
- - $10,822 720 - - - - - - -
-
kWh
$10,822
720
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
05: 2.4151 DEVELOP A REPAIR/REPLACE POLICY Savings:
$6,713
Cost:
$703
$5,284 80,055 $1,653 110 - - - - $(-224) - $5,284
80,055
kWh
$1,653
110
kW-months/year
-
-
MMBtu
-
-
Tgal
$(-224)
-
$
06: 2.2511 INSULATE BARE EQUIPMENT Savings:
$2,979
Cost:
$1,328
- - - - $2,979 784 - - - - -
-
kWh
-
-
kW-months/year
$2,979
784
MMBtu
-
-
Tgal
-
-
$
07: 3.4151 MINIMIZE WATER USAGE Savings:
$543
Cost:
$2,100
- - - - - - $808 147 $(-265) - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$808
147
Tgal
$(-265)
-
$
TOTAL RECOMMENDED Savings:
$333,491
Cost:
$686,140
$21,286 322,509 $23,372 1,555 $15,010 3,950 $808 147 $273,015 - $21,286
322,509
kWh
$23,372
1,555
kW-months/year
$15,010
3,950
MMBtu
$808
147
Tgal
$273,015
-
$
TOTAL IMPLEMENTED Savings:
$32,416
Cost:
$6,131
$5,284 80,055 $12,475 830 $15,010 3,950 $808 147 $(-1,161) - $5,284
80,055
kWh
$12,475
830
kW-months/year
$15,010
3,950
MMBtu
$808
147
Tgal
$(-1,161)
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ $
Electricity Usage Electricity Demand Natural Gas Water Usage Personnel Changes Electricity Usage Electricity Demand Natural Gas Water Usage Personnel Changes