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IAC Assessment: WV0566
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IAC Assessment: WV0566
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IAC Center West Virginia University
Assessment Year 2018
Principal Product Thermoset Plastics
NAICS 326199 - All Other Plastics Product Manufacturing
SIC 3089 - Plastics Products, Nec
Sales $10,000,000-$50,000,000
# of Employees 125
Plant Area (Sq.Ft.) 111,000
Annual Production 10,000 Units
Production Hrs. Annual 7,200
Location (State) OH
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $582,703 6,236,100 kWh $0.09
Electricity Demand $76,289 12,082 kW-months/year $6.31
Electricity Fees $18,793 - $ -
Natural Gas $26,684 3,273 MMBtu $8.15
TOTAL ENERGY COSTS $714,524
RECOMMENDED SAVINGS* $82,668 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $14,412
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Water Usage Water Disposal Personnel Changes Administrative Changes Electricity Usage Electricity Demand Natural Gas Water Usage Water Disposal Personnel Changes Administrative Changes
$ kWh $ kW-months/year $ MMBtu $ Tgal $ Tgal $ $ $ $
01: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$64,590
Cost:
$114,000
$64,590 669,326 - - - - - - - - - - - - $64,590
669,326
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
Tgal
-
-
$
-
-
$
02: 2.4151 DEVELOP A REPAIR/REPLACE POLICY Savings:
$4,621
Cost:
$945
$4,616 47,833 $505 80 - - - - - - - - $(-500) - $4,616
47,833
kWh
$505
80
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
Tgal
-
-
$
$(-500)
-
$
03: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$3,255
Cost:
$600
$3,255 33,731 - - - - - - - - - - - - $3,255
33,731
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
Tgal
-
-
$
-
-
$
04: 2.3191 USE DEMAND CONTROLLER OR LOAD SHEDDER Savings:
$3,029
Cost:
$500
- - $3,029 480 - - - - - - - - - - -
-
kWh
$3,029
480
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
Tgal
-
-
$
-
-
$
05: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$2,643
Cost:
$5,200
$2,643 27,387 - - - - - - - - - - - - $2,643
27,387
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
Tgal
-
-
$
-
-
$
06: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$1,581
Cost:
$575
$1,423 14,742 $158 25 - - - - - - - - - - $1,423
14,742
kWh
$158
25
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
Tgal
-
-
$
-
-
$
07: 3.4151 MINIMIZE WATER USAGE Savings:
$1,217
Cost:
$3,150
- - - - - - $725 108 $707 108 $(-215) - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$725
108
Tgal
$707
108
Tgal
$(-215)
-
$
-
-
$
08: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$1,023
Cost:
$500
$1,023 10,598 - - - - - - - - - - - - $1,023
10,598
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
Tgal
-
-
$
-
-
$
09: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$595
Cost:
$50
$538 5,574 $57 9 - - - - - - - - - - $538
5,574
kWh
$57
9
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
Tgal
-
-
$
-
-
$
10: 2.2511 INSULATE BARE EQUIPMENT Savings:
$114
Cost:
$180
- - - - $114 14 - - - - - - - - -
-
kWh
-
-
kW-months/year
$114
14
MMBtu
-
-
Tgal
-
-
Tgal
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$82,668
Cost:
$125,700
$78,088 809,191 $3,749 594 $114 14 $725 108 $707 108 $(-215) - $(-500) - $78,088
809,191
kWh
$3,749
594
kW-months/year
$114
14
MMBtu
$725
108
Tgal
$707
108
Tgal
$(-215)
-
$
$(-500)
-
$
TOTAL IMPLEMENTED Savings:
$14,412
Cost:
$6,000
$9,832 101,880 $3,749 594 $114 14 $725 108 $707 108 $(-215) - $(-500) - $9,832
101,880
kWh
$3,749
594
kW-months/year
$114
14
MMBtu
$725
108
Tgal
$707
108
Tgal
$(-215)
-
$
$(-500)
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ Tgal $ $ $ $
Electricity Usage Electricity Demand Natural Gas Water Usage Water Disposal Personnel Changes Administrative Changes Electricity Usage Electricity Demand Natural Gas Water Usage Water Disposal Personnel Changes Administrative Changes