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IAC Assessment: WV0574
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IAC Assessment: WV0574
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IAC Center West Virginia University
Assessment Year 2019
Principal Product Processed Rubber
NAICS 325211 - Plastics Material and Resin Manufacturing
SIC 2821 - Plastics Materials And Resins
Sales $10,000,000-$50,000,000
# of Employees 57
Plant Area (Sq.Ft.) 2,700,000
Annual Production 40,000,000 Units
Production Hrs. Annual 8,400
Location (State) OH
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $510,057 6,381,000 kWh $0.08
Electricity Demand $67,625 15,266 kW-months/year $4.43
Natural Gas $64,385 12,776 MMBtu $5.04
TOTAL ENERGY COSTS $650,779
RECOMMENDED SAVINGS* $70,962 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $25,014
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Water Usage Water Disposal Personnel Changes Electricity Usage Electricity Demand Natural Gas Water Usage Water Disposal Personnel Changes
$ kWh $ kW-months/year $ MMBtu $ Tgal $ Tgal $ $
01: 3.1172 REVISE RAW MATERIAL SPECS Savings:
$26,910
Cost:
$52,500
- - - - - - - - - - $26,910 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
Tgal
$26,910
-
$
02: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$14,108
Cost:
$10,162
$12,433 155,606 $1,675 378 - - - - - - - - $12,433
155,606
kWh
$1,675
378
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
Tgal
-
-
$
03: 2.1321 REPLACE FOSSIL FUEL EQUIPMENT WITH ELECTRICAL EQUIPMENT Savings:
$9,375
Cost:
$3,276
$(-3,082) (-38,571) $(-244) (-55) $12,701 2,520 - - - - - - $(-3,082)
(-38,571)
kWh
$(-244)
(-55)
kW-months/year
$12,701
2,520
MMBtu
-
-
Tgal
-
-
Tgal
-
-
$
04: 2.4224 UPGRADE CONTROLS ON COMPRESSORS Savings:
$9,048
Cost:
$8,000
$9,048 113,243 - - - - - - - - - - $9,048
113,243
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
Tgal
-
-
$
05: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$3,691
Cost:
$46
$3,421 42,812 $270 61 - - - - - - - - $3,421
42,812
kWh
$270
61
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
Tgal
-
-
$
06: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$3,235
Cost:
-
$2,996 37,503 $239 54 - - - - - - - - $2,996
37,503
kWh
$239
54
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
Tgal
-
-
$
07: 2.4151 DEVELOP A REPAIR/REPLACE POLICY Savings:
$2,811
Cost:
$540
$2,773 34,701 $222 50 - - - - - - $(-184) - $2,773
34,701
kWh
$222
50
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
Tgal
$(-184)
-
$
08: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,169
Cost:
$1,725
$1,014 12,693 $155 34 - - - - - - - - $1,014
12,693
kWh
$155
34
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
Tgal
-
-
$
09: 3.4151 MINIMIZE WATER USAGE Savings:
$615
Cost:
$2,100
- - - - - - $441 69 $304 69 $(-130) - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$441
69
Tgal
$304
69
Tgal
$(-130)
-
$
TOTAL RECOMMENDED Savings:
$70,962
Cost:
$78,349
$28,603 357,987 $2,317 522 $12,701 2,520 $441 69 $304 69 $26,596 - $28,603
357,987
kWh
$2,317
522
kW-months/year
$12,701
2,520
MMBtu
$441
69
Tgal
$304
69
Tgal
$26,596
-
$
TOTAL IMPLEMENTED Savings:
$25,014
Cost:
$12,473
$22,637 283,315 $2,561 577 - - - - - - $(-184) - $22,637
283,315
kWh
$2,561
577
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
Tgal
$(-184)
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ Tgal $ $
Electricity Usage Electricity Demand Natural Gas Water Usage Water Disposal Personnel Changes Electricity Usage Electricity Demand Natural Gas Water Usage Water Disposal Personnel Changes