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IAC Assessment: WV0577
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IAC Assessment: WV0577
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IAC Center West Virginia University
Assessment Year 2019
Principal Product custom molds plastic products
NAICS 326160 - Plastics Bottle Manufacturing
SIC 3089 - Plastics Products, Nec
Sales $50,000,000-$100,000,000
# of Employees 144
Plant Area (Sq.Ft.) 75,000
Annual Production 19,300,000 Pounds
Production Hrs. Annual 8,400
Location (State) WV
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $750,407 22,723,200 kWh $0.03
Electricity Demand $676,703 38,088 kW-months/year $17.77
Natural Gas $2,025 226 MMBtu $8.96
TOTAL ENERGY COSTS $1,470,591
RECOMMENDED SAVINGS* $74,811 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $37,271
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Water Usage Water Disposal Personnel Changes Administrative Changes Electricity Usage Electricity Demand Water Usage Water Disposal Personnel Changes Administrative Changes
$ kWh $ kW-months/year $ Tgal $ Tgal $ $ $ $
01: 2.4224 UPGRADE CONTROLS ON COMPRESSORS Savings:
$20,384
Cost:
$16,000
$20,384 617,695 - - - - - - - - - - $20,384
617,695
kWh
-
-
kW-months/year
-
-
Tgal
-
-
Tgal
-
-
$
-
-
$
02: 2.4157 ESTABLISH A PREDICTIVE MAINTENANCE PROGRAM Savings:
$11,817
Cost:
$1,000
$7,976 241,704 $6,131 345 - - - - $(-2,290) - - - $7,976
241,704
kWh
$6,131
345
kW-months/year
-
-
Tgal
-
-
Tgal
$(-2,290)
-
$
-
-
$
03: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$10,672
Cost:
$25,000
$10,672 323,400 - - - - - - - - - - $10,672
323,400
kWh
-
-
kW-months/year
-
-
Tgal
-
-
Tgal
-
-
$
-
-
$
04: 2.4151 DEVELOP A REPAIR/REPLACE POLICY Savings:
$9,446
Cost:
$1,823
$5,608 169,948 $4,318 243 - - - - $(-480) - - - $5,608
169,948
kWh
$4,318
243
kW-months/year
-
-
Tgal
-
-
Tgal
$(-480)
-
$
-
-
$
05: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$7,439
Cost:
-
$7,439 225,427 - - - - - - - - - - $7,439
225,427
kWh
-
-
kW-months/year
-
-
Tgal
-
-
Tgal
-
-
$
-
-
$
06: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$6,313
Cost:
$5,306
$3,568 108,134 $2,745 154 - - - - - - - - $3,568
108,134
kWh
$2,745
154
kW-months/year
-
-
Tgal
-
-
Tgal
-
-
$
-
-
$
07: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$5,553
Cost:
$24,100
$5,553 168,277 - - - - - - - - - - $5,553
168,277
kWh
-
-
kW-months/year
-
-
Tgal
-
-
Tgal
-
-
$
-
-
$
08: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$2,256
Cost:
-
$1,283 38,876 $973 56 - - - - - - - - $1,283
38,876
kWh
$973
56
kW-months/year
-
-
Tgal
-
-
Tgal
-
-
$
-
-
$
09: 3.4151 MINIMIZE WATER USAGE Savings:
$931
Cost:
$1,400
- - - - $514 84 $572 84 - - $(-155) - -
-
kWh
-
-
kW-months/year
$514
84
Tgal
$572
84
Tgal
-
-
$
$(-155)
-
$
TOTAL RECOMMENDED Savings:
$74,811
Cost:
$74,629
$62,483 1,893,461 $14,167 798 $514 84 $572 84 $(-2,770) - $(-155) - $62,483
1,893,461
kWh
$14,167
798
kW-months/year
$514
84
Tgal
$572
84
Tgal
$(-2,770)
-
$
$(-155)
-
$
TOTAL IMPLEMENTED Savings:
$37,271
Cost:
$8,129
$25,874 784,089 $14,167 798 - - - - $(-2,770) - - - $25,874
784,089
kWh
$14,167
798
kW-months/year
-
-
Tgal
-
-
Tgal
$(-2,770)
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ Tgal $ Tgal $ $ $ $
Electricity Usage Electricity Demand Water Usage Water Disposal Personnel Changes Administrative Changes Electricity Usage Electricity Demand Water Usage Water Disposal Personnel Changes Administrative Changes